Radiographic processing is necessary for the production of the useful visible image. It links exposure to interpretation and influences quality. This short history of processors shows development of equipment from the time of manual processing through automatic hanger transport systems to modern automatic radiographic processors. One way to illustrate theory or to bring it home to make it easy to understand might be to consider the development of the equipment that was produced to support the theory in question. In this case radiographic processing, we know that processing specifically the developer converts the latent image into the visible image. It takes the latent image, which is a few atoms and black metallic silver resulting from an initial exposure. And that this quantity of silver is not useful. We can't see our images hidden as such or latent image. And this image must be amplified uh over a million times into a more useful image. A greater quantity of silver. This is the function of the developer. The developer undergoes an oxidation reduction reaction. So the function of processing is convert the latent image into the visible image. And we know that the function of processing is controlled by the theory of processing which provides a set of conditions under which this development or process processing or development undergoes or does its work specifically. We have a relationship of time and temperature to a given chemical activity. We have the time of development, we have the temperature of development. These need to be controlled for consistency, consistent quality. They need to be controlled to help us to generate a given level quality unto itself or to alter the quality. So there's many aspects to this time temperature and activity relationship. But keep in mind that we can indeed say that the one way to process for consistent quality is the maintenance of the time temperature activity method of processing. This allows us to alter the time temperature or activity one at a time or we could alter all three to achieve a different level of quality. Or we can alter one or all of these units in an effort to modify the processing to uh somehow affect a quality change and increase or decrease in density. Or basically a speed shift sense symmetrically. Or we might alter the contrast level. Now of course processing has been around since the days of the inception of radiography. And yet the automatic processor has only been with us some 17, 18 years. So that's very new. And of course radiology as such as a science is relatively new in the field of medicine. So let's go back and we will consider just how processing developed in the light of its equipment that's used with it. We might first begin with manual processing situation and that's not really too different from automatic situation. We start off with the exposed film being placed in chemical tanks, developer fixer wash and then finally it's dried the average processor will have a wet compartment and then the dryer in manual processing. The dryer of course would be separated away from the wet solutions. But basically this is a concept. The chemistry system of processing involves a developer fixer and wash at least these three steps In the first manual processing situation. And this is often called deep tanks, which is erroneous because uh they could be deep tanks or shallow tanks. It could be one gallon to 25 gallon processing tanks. But these are manual processing tanks because they require manual agitation, manual time control. Uh while temperature is uh to a degree automatic, it must also be monitored prior to the actual development phase. In this particular system we have two separate tanks is outlined by the black band around each age we start off on the left hand tank, we have a water inlet and the water is temperature controlled and it flows around these separate tanks. The tanks being stainless steel or a rubberized material will control the temperature of the chemicals in the tanks. First, we start with the developer from the developer of the film will be removed. And of course we have to remember two things. One, we have a time temperature activity relationship in the developer so much time when the film's immersed in the developer with agitation at a certain temperature. Of course developer is of a certain activity level. Also next, the film, once it's removed is usually drained and here again we see the second point to remember is the fact that while that chemistry is being drained off from the film, there is some development going on. So we need to remember that that should be included in the total development time or take steps not told it in the air to allow Ariel oxidation and further development in the air, but immediately remove it from the developer and place it into a shortstop or directly into a first rinse or fixer bath going back. We see that we have a stop bath. The stop bath could be a water bath. It could be simply this water here we have for temperature control. More specifically, a stop bath is often called a shortstop and it's usually an acid. Now there are two functions for the stop bath. One is to uh first neutralize the developer being an acid. It very rapidly neutralizes the developer remaining on the film and within the film, the stop bath also prevents the carry out of the developer into the fixer tank because if developers carried into the fixer tank, certainly the fixture, which is also an acid will neutralize developer. But the fixer in turn would be further diluted by this waste material. It would be deluded and thereby less active after a period of time. So to protect the fixer we use the stop bath or first rinse or as I said, it could be called a shortstop if we go on over to the wash tank and the wash has a chemical function in that it removes all of the chemicals that are remaining. We noticed first of all that it's just a great big tank divided in half and it says a cascade wash tank. That simply means that we have active water flow. And this is a classical example that we find throughout all the photography. The water will move in here all the way to the left at the water inlet and the water flows up over this dam or weir and then eventually it will come down and up and out at this point. So it is flowing counter to the passage of the film through these tanks. This is called the counter current flow of wash water and this counter current flow provides for the dirty water. Two be present where the film enters. Of course the film is loaded with fixer anyway, so immediately the fixer is flushed out of the film is removed, is taken down the drain. Uh Next we have the film moved into the cleaner and cleaner water, and finally, after the film is fully washed, it exits where the water is the cleanest. So in effect it's actually rinsing off the surface of the film. So we have a very clean film and the minimal amount of water spots or chemical debris left on the film. So this then is a counter current flow to affect the very best washing system. This system of counter current flow or a modification of it Has been maintained in all the automatic processors down through the last 17 or 18 years and there is but one exception to this flow and it happens to use a concurrent flow. But the conditions that are unique to an automatic processor that would allow a concurrent flow or a change from this basic idea of the counter current flow or manifest in the fact that we have much improved films. Uh certainly the polyester film base which will pick up less moisture, retain less chemicals, less shrinkage and adjustments to its size and condition. Uh Modern, high activity chemicals and things of this nature. So basically what we have here in this manual system of developer shortstop fixer and wash has been maintained in all of processing. It's just been modified or refined and mechanized. So we might first of all begin and say, well when did the first mechanization come in? Actually back in the middle forties or late forties. We have the first of the automated manual systems and that's more descriptive than technically accurate, in that they took the manual processing system that you see here and they adapted to it, an automatic processor. This is the PICO corporations processor and it is a manual System Insofar as its tanks. It's time factors, its temperature factors, but the movement of the film is done automatically and it was called the PICO Model 14 film machine. We can see hangers. The hangers of course are manually loaded. The hangers are placed into a compartment and then the machinery will pick up a hanger, move it first into the developer tank. Now, once this is lowered down, then a second conveyor system moves it on a timed basis through the chemistry. And then at that end of that sequence it's lifted back up and then inserted into the shortstop and so forth. And down here we have the dryer chamber. Keep in mind that this small improvement, it's not small in that this is a very large processor, it's extremely large and bulky. But the adaptation from manual processing to an automated manual system, it was quite a step forward in that it provided a better degree of consistency. Here is a machine that provides consistent time. Whereas many people, not all but many people in the good old days as such would manually process by site development. They would discard a time temperature relationship, but they would look at the film and they would agitate they would time until they achieved a certain density and that certain density was usually chosen as what they thought was wanted by the radiologist more so than what was technically accurate or needed. Uh This way they didn't have to be quite so careful with exposures. But now we have an automated processor, a machine that eliminates the human variable or the human uh poor intentions and it produces a consistent time and this is the first step to provide consistent quality. Next, if we go to a greater in detail, look at this particular machine, we can see the inside, this machine had its own agitation. It had nice large tanks and everything pretty much lend itself to quality. Here we see the racks being lowered down and then of course it would be moved through the chemistry at the end, lifted back up. So this is uh an automated system as such and it was still being used in many localities until uh The early 1960s. It used to be true of the layout of a manual darkroom system that you made very certain that you placed the manual tanks because they were messy and they were smelly and water invariably was splashed around, you placed these messy tanks away from at the opposite end of the dark room from your loading benches, your film, bend your sorting and so forth. With the advent of the automatic processor. The units were much smaller and because everything was contained within this compartment as such and the operator didn't handle the chemicals, we can see that we have a more efficient dark room. The operator doesn't need to walk back and forth across the dark room, stand in one place and feed in this case two processors. The processor as such could be installed totally within the dark room through the wall, partially in other words, just to feed tray protruding into the dark room. Or we could have just the receiver been on the outside of the wall in the light area. Or with modern systems we can of course have the process er totally in the white light if we have an automatic feeding system. So there's quite a bit of alternatives there. Now the basic dark room again, we have the feed tray and the technologist places the film on the feed tray and the film then passes into the processor and go through an automatic sequence of time, temperature and activity. The first processor of this automatic system was not a roller transport as we know it today, it was a continuous roller transport system and basically it was first released as uh a handless system. Now the hanger, this system is one way of turning it. The continuous roller system is another of course with the continuous roller and having the film double back on itself, It allowed for much smaller processors followed to the hanger system and this was quite an advantage. They still were very large machines, very expensive and it took a long time to process. But an automatic machine selling at $37,500 that would deliver a film dry in approximately 15 minutes was certainly much faster and cleaner and neater and more consistent quality wise, that would be the counterpart, the manual processing system that required almost an hour. It was very messy, smelly, took up a lot of space and did not have the same degree of quality. So the basic process that we're going to talk about the modern X ray processor, we have this kind of shape and dimension. The developer fixing, washing the dryer is attached because the chemicals are not being splashed around so we can use an electrified dryer assembly in close proximity. In manual processing of course the dryer chamber had to be moved away maybe two or 3 ft away from the the the possibility of splashing and so forth from the manual system. There's often a problem insofar as what is the front and back of an automatic processor. You perhaps have your own concept up front and back. Many people talk about the light side versus the dark side but yet we can have a processor totally in the dark or totally in the light. So one way to consider this is that every processor has a feat. End and receiver in every processor has a drive side and a non drive side. And this is one way to orientate when you're talking with a serviceman or you're looking for parts or assistance notice that there is a unique feature here that we have the developer, the film passes out of the developer directly into the fixing. There is no short stop or first rinse. This is not necessary in the automatic processor for two reasons. One we have uh squidgy assembly which will keep the developer from being carried into the fixer and thereby diluting. And then we also have a hardening agent in the developer which will help to control the amount of swelling of the developer. And because we control the amount of swelling, there will be less developer trapped within the gelatin layer and therefore let's carry it out. And there's two uh ancillary reasons. Also, one of course, is that he used films that retain far less moisture than did the older films used in manual processing. And also the film is transporting so rapidly in the modern systems that there tends to be less time for accumulation of this chemical. Now moving on to the actual processor, we find the first model m processor introduced by the Kodak Corporation In November of 1957. It was very large. If we can look inside we can see that there were six tanks we have to developer to fix to wash and a tremendous long horizontal dryer. The blower is tremendous. It's about four ft in diameter, is a very large machine. These racks are very heavy and requires a hoist to remove them. Certainly different than what most of you would experience by looking around your own department of radiology or office. The next model was slimmed down. It was refined and as you can see uh by the modern dress of the young lady. Uh This was a modern machine, it was Trimmed down, it was improved, this was the model M2 and the price was reduced. Then we see another view notice the building mixing valve, a rather elaborate system for adjusting the temperature replenishment and temperature and here's the temperature control for the dryer assembly. Down here we have two counters, one counter notified as to the number of films fed at the feet end, but the other counter told you how many exits exited the machine at the other end and sometimes they would not be the same. This is the M three. Now, to make a smaller unit, a more versatile unit. Kodak took the dryer assembly which remember was a big long horizontal unit and doubled back. Now the dryer comes down and around and this is cleaned up. It's neater. The tanks are smaller as we can see here the big large blower assembly has been laid on its side and is now underneath the shortened tanks. And instead of six tanks we now have two developer fix and a wash. So the development time has changed. The films have changed throughout this period and we have a much more compact processor. This particular feed station had a storage box that was light tight underneath. That's the reason it's shaped this way. The next evolution in the Kodak line was a model M four A and M four B. But this followed a unit that looks very similar to this, that was really a cut down, modified M three and this particular unit was the first of the most popular brand of Kodak units, The M four series. So the first unit looks something like the M three we just saw but it was of this size, it had gray metal size sheet metal and it was called the M four standard M four A and B. Are mechanically quite a bit different than the M four standard M four A and B. Are identified by wood, green paneling that are easy to remove. Lift out panels much neater, more of a modern appearance to it And the price dropped down into the teens about $14,000. This machine was a standard cycle of dry to drop seven minutes, so we've come down double the speed or half the time if you wish to produce the film. The other end inside. We noticed that now we have a staggered sequence. We have developers still a little bit longer than is the fix and the wash. Okay. Instead of two developer tanks, we now have a long developer tank. Less fixing time. Let's wash your time. The dryer assembly actually starts right here insofar as a squeegee exit assembly up and over and then down through the dryer assembly where we have hot air blowing in from a direct dry blower assembly and then to the receiver bin, the replenishment pump and the replenishment tanks originally replaced underneath the processor. But notice the proximity to the heater element and which would be right across here, it's not shown. And the blower which of course would get very hot with the hot air in it. Uh This will cause more rapid oxidation of the developer and these tanks and most machines have been removed. But that was probably the most popular processor ever built by Kodak and it has since been discontinued. Was produced for about 10 years up until the late 1960s. Uh companion of the M. Four for small clinics and doctor's office was was a unit that was approximately half the size of the M. Four and that's the M. Five. The Kodak instamatic processor model M five. We noticed a very small compact unit. It was very efficient And it operated at about eight minutes. This unit sold for approximately $7,000 and as such was immediately purchased to do a very large job instead of being used just in Doctor's offices, it found its place in surgical suites and things of this nature. So as a result it became apparent that the market was ready for a smaller machine would would have a high capacity and at the same time be able to withstand a large workload. This unit however, was not designed for this workload and many of them were converted and purchased and converted installed in large hospitals and used that way. But his original intention to be used in the small doctors office and carried a small price and it was a low capacity processor Then uh in 1966 at the annual convention. The Kodak yeah, People introduced the 92nd cycle which also besides films and chemistry ah required a faster processing system. And this was the Kodak RP matt. This is a model M six. The original model M6, It operated 103 and a half degrees and produced the film in a tremendously fast 90 seconds. And since that time, more and more people have converted to the more rapid 92nd cycle. Again, if you you can notice the relative size, it's approximately the same size as the M five. The more modern version of the M six is called an M six a.m. Which is about six inches higher than what you see right here, which this is a basic M six model. The M six a.m. Is the current version that is being offered, sells for approximately $8000. And the reason that's six inches higher is to allow for more uh hi more and easier access to all of the various components within the processor. This unit was a little difficult to work on at times. Now in the PICO corporation, they were developing their own processors for X ray. Of course PICO is well known throughout photography uh insofar as producing processing equipment. So they developed this particular unit to compete with Kodak in the X ray market, we have a series of tanks to developer tanks, fixed wash in this wet section. There is a gap in which there's a squeegee roller assembly to the dry section and again we have a horizontal dryer notice the replenishment flow and needle valve assembly for adjusting replenishment building, mixing valve and temperature gauges. This machine, the first model expect Rolex which is the correct name as the correct name for the Kodak machine would be so mad. This is PICO Role but it's often called a PICO X. It's much smaller than the model Amorim two or M3 the Kodak produced. So this was a significant savings in space and efficiency to a degree. This was further made smaller and refined by the elimination of one of the developer tanks and a pre dryer assembly in the dryer. And that produced the Pay Karol X. M. Processor. Again a seven minute processor that produced the film dry to drop in approximately seven minutes. The unit is very efficient and this became the most popular model of the PICO line for many years. Introduced in the early 19 sixties. It was produced throughout the sixties. The next model to compete with Kodak's M five was Pecos version of the small processor for the small doctor's office clinic surgery places where there was not a need for a high volume and this is the PICO X. F. The basic modern designs of the ah PICO unit Was exemplified in the paper roll XR which had variable speed and it was able to run 90 seconds. It also had a far advanced temperature control system, a solid state electronic temperature control system. And this particular one which is red was a one of a kind that was shown at a convention. Most of them are not quite this bright. Uh This then led to the scale down PICO. Ex you we we will see you again in a moment but next to it is a PICO X. You take a Rolex. You either name correctly describes it in which we now have for the first time in the PICO processors. A good vertical dryer assembly instead of the old familiar horizontal dryer in the PICO XR. So the XR was the last of the horizontal dryer and the big unit internally this is approximately the same as this. But when they went to the PICO X. U. They changed roller configurations and so forth. Here's a closer look at the PICO X. You in which all of the controls are placed up high so that they can be easily seen and and adjusted if necessary or monitored. So pick a Rolex. You is currently the units sold by PICO to handle uh large and small capacity. This is a pro fix ray the very first one and it's called the standard profile X ray unit Or the a 23,000 series. Actually the a 23,000 series is the one that most people are familiar with and it's a unit that is a modified it's a cleaned up unit compared with the standard But profits reproduced the standard unit to be the proverbial model T in everybody's garage. It sold originally for $5,000. It was a 3.5 minute machine. And the concept was that anybody could afford it and it produced a quality radiograph. Uh And as such because of this kind of marketing endeavor it did spur many people on to consider processing where they had not done so before. So we really started a whole new boom of of people considering the automatic machine in the late 1960s the more modern Prefecture A processors would be the low capacity units simply called Prefecture. A low cap And the high cap or high capacity unit that would do a tremendous 385 mixed films per hour. Today the profits Ray markets the independent one tabletop processor and the Independent too which is a high capacity floor model. The Picker Corporation originally came out with a very far in the future design of their Picker diplomat. Picker pick somatic one with the spray bar mechanism, very few rollers. Then they produce the straight line model of the pixie two and three. And then finally just recently developed the Picker Diplomat 1000. This has been replaced by the Picker Diplomat 2000 model high capacity processor that leads us to modern machines such as the G E 400 the tabletop series, the Mustang Destro Alphatec Corsair, the G. E film, a film. O Matic tabletop processors. Modern processors have gotten smaller and they they have gotten more reliable and they're being used in many different ways. But still they do control the processing time, temperature and activity relationship. They are similar inside and the changes the growth that we're having now is due to their efficiency. The fact that they do provide consistency and that in a small nutshell is the short history of processors. Mhm. Mhm.