RELIMINARY INDUSTRIAL IYGIENE SURVEY >F INDIANA INDUSTRIES INDIANA STATE BOARD OF HEALTH BUREAU OF INDUSTRIAL HYGIENE INDIANA STATE BOARD OF HEALTH VERNE K. HARVEY, M.D., C.P.H., Director PRELIMINARY INDUSTRIAL HYGIENE SURVEY OF INDIANA INDUSTRIES BY THE BUREAU OF INDUSTRIAL HYGIENE LOUIS W. SPOLYAR, M.D., Chief JOHN S. WILEY, M.S., Engineer WILMA E. RICHTER, Secretary INDIANA STATE BOARD OF HEALTH INDIANAPOLIS, INDIANA 1939 WM. B. BUKFOKD PRINTING CO., CONTRACTOR FOR STATE PRINTING AND BINDING INDIANAPOLIS: 19 3 9 CONTENTS Page INTRODUCTION * 9 SUMMARY 13 RECOMMENDATIONS 15 SCOPE AND PLAN OF SURVEY 19 DETAILS OF THE STUDY 22 Types of Industries Surveyed 22 Size of Plants 24 Industrial Welfare Provisions 31 Safety Organizations 31 Medical Provisions 32 Disability Statistics 33 General Sanitation Facilities 39 Potential Exposures to Specified Materials 47 Control Measures 53 Material Exposure by Occupation 54 Extraction of Minerals 59 Chemical and Allied 63 Cigar and Tobacco 69 Clay, Glass and Stone 73 Clothing 81 Food and Allied 85 Iron and Steel 93 Metal Industries (Except Iron and Steel) 101 Leather 107 Lumber and Furniture Ill Paper, Printing and Allied 115 Textile Industry 121 Miscellaneous Manufacturing Industries 125 Domestic and Personal Services 131 SUMMARY OF MATERIAL EXPOSURES AND EXPECTED NUMBER OF EX- POSURES 137 ACKNOWLEDGMENTS 140 APPENDIX A, MATERIAL CLASSIFICATIONS 143 APPENDIX B, FORMS USED IN THE INDIANA SURVEY 155 APPENDIX C, REFERENCES 162 TABLES Table Page 1. Number of plants and employees in Indiana industries and groups surveyed. Following 22 2. Percent and number of workers surveyed, based on the office industrial file and 1930 U. S. Census 24 3. Percentage distribution of plants according to size 25 3A. Distribution of surveyed plants and workers by counties 28 4. Percentage distribution of workers according to size of plants 25 5. Industrial welfare provisions—Safety organization 31 6. Industrial welfare provisions—Medical 32 7. Industrial welfare provisions—Disability statistics 33 8. Comparison of industrial welfare provisions in plants employing 100 or less workers with plants having more than 100 workers 34 9. Comparison of industrial health services in Indiana industries with similar data from other states 34 10. Sanitation facilities—Number of facilities provided, per cent of employees not served with facilities, and number of persons per facility 41 11. Sanitation facilities—Number of facilities provided and percent of approved type.. 43 12. General sanitation 44 13. Number of workers exposed to specific materials in industrial or service group surveyed 48 14. Percent of workers exposed to specific materials in industrial or service group surveyed 49 15. Percent of exposed workers having controls in all industrial and service groups surveyed 55 16. Extraction of minerals—Exposures 59 17. Extraction of minerals—Controls 60 18. Chemical and allied—Exposures Preceding 63 19. Chemical and allied—Controls 64 20. Paint and varnish—Material exposure by occupation 65 21. Cigar and tobacco—Exposures and Controls 69 22. Clay, glass and stone—Exposures 74 23. Clay, glass and stone—Controls 75 24. Cement-Material exposure by occupation 76 25. Lime and artificial stone—Material exposure by occupation 77 26. Rockwool—Material exposure by occupation 78 27. Clothing and allied—Exposures 81 28. Clothing and allied—Controls 82 29. Food and allied—Exposures 86 30. Food and allied—Controls 87 31. Fruit and vegetable canning—Material exposure by occupation 88 32. Slaughter and packing houses—Material exposure by occupation 89 33. Iron and steel—Exposures 94 34. Iron and steel—Controls 95 35. Blast furnaces and steel rolling mills (except wire)—Material exposure by occupation 96 36. Iron foundries—Material exposure by occupation 97 37. Metals except iron and steel—Exposures 102 38. Metals except iron and steel—Controls 103 39. Musical instruments—Material exposure by occupation 104 40. Leather—Exposures 107 41. Leather—Controls 108 42. Lumber and furniture—Exposures Ill Table Page 43. Lumber and furniture—Controls 112 44. Paper, printing and allied—Exposures 116 45. Paper, printing and allied—Controls 117 46. Textiles—Exposures 121 47. Textiles—Controls 122 48. Miscellaneous manufacturing and mechanical—Exposures 126 49. Miscellaneous manufacturing and mechanical—Controls .... 127 50. Rubber—Material exposure by occupation 128 51. Personal services (laundries and dry cleaning)—Exposures 131 52. Personal services (laundries and dry cleaning)—Controls 132 53. Dry cleaning—Material exposure by occupation , 133 54. Materials in each industry or service group to which 10% or more persons were exposed 138 55. Number of persons in the sample studied exposed to some of the more important materials 138 56. Expected number of persons exposed to various materials 139 FIGURES Page Map—Pictorial map showing distribution of industries in Indiana 23 1. Organization of Indiana industrial hygiene survey 20 2. Flow sheet of Indiana industrial hygiene survey 21 3. Histogram—Percentage distribution of plants and workers according to size of plants (Comparison census and Indiana survey) 26 4. Cumulative percentage distribution of workers according to size of plants (Com- parison census and Indiana Survey) . 27 5. Comparison of welfare provisions in plants employing 100 or less with those employing more than 100 35 6. Sanitation facilities—Number of persons per facility found in Indiana survey com- pared to recommended numbers ;... 40 APPENDIX (A) Figure Pago 7. Form 3. Survey form for industrial welfare and sanitation data 143 8. Form 4. Survey form for workroom data 144 9. Form 5. Tabulation form for industrial welfare data 145 10. Form 6. Tabulation form for material exposures 146 11. Form 7. Tabulation form for material exposures by occupation 147 12. Form 8. Tabulation form for general sanitation data 148 13. Form 8A. Tabulation form for number of sanitary facilities 149 14. Form 9. Tabulation form for control measures 150 15. Daily office progress report 151 16. Assignment of plants • 152 17. Daily progress chart 153 18. Weekly progress chart 154 APPENDIX (B) Table Title Page 57. Industrial Codes 155 58. Major exposure classifications 156 59. Examples of products included under each major classification 156 60. Alphabetical list of material classifications 158 61. Code of control measures 161 APPENDIX (C) Page References 162 INTRODUCTION INTRODUCTION Through joint activities of Governor Townsend, the United States Public Health Service, the Indiana State Labor Department and the Indiana State Board of Health, a Bureau of Industrial Hygiene was created February 15, 1938. Skeletal personnel was secured and, under the guidance of the Division of Industrial Hygiene of the United States Public Health Service, this personnel was taken through its neonatal existence in Industrial Hygiene. Since industrial hygiene activities were new for Indiana, very little basic information was available as to number of plants, number of workers, types of industries, potential hazards in industry, or occupations in which these hazards were prone to occur. Welfare data as to safety, medical facilities and morbidity records were also scarce. It was believed that to formulate a substantial and well founded program for this Bureau to follow in coping with industrial hygiene problems, the above data should be known so that logical conclusions may be reached as to the probable magnitude of our problem. With this in view, a state wide industrial hygiene survey was made. That there is a problem associated with occupational disease control may be exemplified by a statement of Dr. Sayers,1 Chief of Division of Industrial Hygiene, United States Public Health Service, in which he reveals that the industrial worker has a higher incidence of tuberculosis, pneumonia and degenerative diseases in addition to the potential occupa- tional diseases associated with his occupation. Further, it is being shown that the average life expectancy of an industrial worker is seven years less than that of the non-industrial worker.2 Most occupational diseases are preventable through proper engineer- ing controls and on that belief, the Bureau of Industrial Hygiene under- took the study of the problem of occupational diseases in Indiana; their potential occurrences and their control. This report summarizes the study of the problems dealing with: a. Statistical analysis of workers by sex, occupation and industry. b. Statistical analysis of plants as to number, size and types. c. Welfare facilities for workers. d. Potential hazardous material exposures. e. Occupations where these potential hazards may tend to occur. f. Control of the exposures. This study was a preliminary one and at no time was the exposure evaluated by quantitative laboratory determinations. Only logical poten- tialities were noted. These results will serve as a basis for the constructive development of the following industrial hygiene services in Indiana: I. General: Plant surveys to determine potential health hazards. Detailed plant studies to determine extent of hazards. Investigate complaints. Answer inquiries regarding occupational hygiene. Cooperate with other departments and agencies. Educational. 10 Long Term Program— Secure reporting of occupational diseases by legislative en- actment. Stimulate plants to keep records of all absenteeism. Train local district personnel to handle their own local in- dustrial hygiene problems. II. Medical: Consultation in diagnosis and treatment of occupational diseases. Advice as to proper control measures. Physical and X-ray examinations in special studies as requested. III. Engineering: Dust determinations. Advice as to removal of dusts, fumes and gases from plants by means of proper ventilation. Illumination. Sanitation. IV. Chemical: Analysis of materials used in plants. Collection and analysis of air samples from workrooms. Determination of atmospheric concentration of gases, fumes, and vapors- SUMMARY 1. Recommendations SUMMARY 1. 2,545 establishments employing 247,817 people were studied. The establishments drawn for a sample survey, were in the classifications of: Extraction of Minerals, Mechanical and Manufacturing, and Domestic and Personal Service of which only laundries and dry cleaning plants were included. 2. The 1939 United States census lists 404,059 people engaged in the industries of the type studied. The survey accounted for 61,3% of the 1930 census figure. 3. Indiana is the ninth largest industrial State in the Union. 4. Through the cooperation of the various agencies, a complete indus- trial file was established in the Bureau. The census of our file (1938-1939) shows 328,432 people engaged in the type industries studies. The survey sample accounted for 75.5% of this figure. Based on the 1930 census or our present file, the sample appeared adequate and data presented may be assumed to be representative of the conditions found. 5. 78.5% of plants studied employed less than 100 workers while 96.8% of plants employed less than 500 workers. The bulk of Indiana’s industry is in small plants. 6. 23% of the industrial population studied was employed in plants listed as 1-100 size and 62.9% were employed in plants listed as 1-500 size. Better than half of Indiana’s industrial population is included in the 96.8% of plants employing less than 500 people. Conclusions reached by Newquist3 in a study by the American College of Surgeons indicate that plants employing less than 500 people cannot economically render health services needed. 7. Study of health services available revealed that: 24.9% of workers had services of a full time safety director. 21.0% of workers had services of a part time director. 46.3% of workers had services of a shop committee. 4,1% of workers had facilities of a company owned hospital. 9.0% of workers had facilities of a contract hospital. 55.0% of workers had facilities of a first aid room. 88.0% of workers had the use of a first aid kit. 49.8% of workers had services of trained first aid workers. 10.0% of workers had services of full time plant physician. 18.5% of workers had services of part time plant physician. 35.5% of workers had services of full time plant nurse. 50.3% of workers were members of Sick Benefit Associations. 56.7% of workers had sickness records kept for them. 98.3% of workers had accident records kept for them. 8. In general persons employed in plants larger than 100 had more welfare facilities than those employed in plants less than 100. (See Table 8.) 9. Welfare facilities although inadequate compared favorably with other states. (See Table 9.) 14 10. A majority of the sanitation fixtures were found to be of a type which is not approved by the Indiana State Board of Health. Ap- proved fixtures found were: Fountains 20.2%, Lavatories 62.5%, Flush toilets 15.8%, Pit privies 38.6% and Urinals 47.3%. 11. Ratio of workers per facility was near recommended ratio. (See Table 10.) 12. 15.3% of workers had use of an individual drinking cup. 15.9% of workers had use of a common cup. 44.8% of workers had use of a common towel. 62.7% of workers had use of individual towel. 47.5% of workers were provided with individual lockers. 13. In descending order of number of workers exposed; exposures to metals (36,549 workers), dermatitis producers (27,599 workers), organic dusts (22,948 workers), high humidity (15,673 workers), extreme temperature changes (12,921 workers), silica dusts (11,842 workers), silicate dusts (11,312 workers), gases (11,312 workers), petroleum products (10,067 workers), non-siliceous dusts (9,647 workers) and lead (6,884 workers) were noted as the most common for Indiana industries. (For complete list and relative frequencies, see Table 13.) 14. The most probable potential exposures were noted for each industrial group as well as the occupations in which they tend to occur, so that control measures may be instituted at potential foci. 15. In general control measures provided were limited in number, 16. Indiana is a large industrial state; the bulk of its industry is housed in small plants; the workers are potentially exposed to numerous hazardous materials and it becomes obvious that the small plant is not able financially to engage services of engineers, chemists and physicians to cope with their problems. Thus some unbiased govern- mental agency such as the State Board of Health should be charged with responsibility of giving this service to industry. RECOMMENDATIONS 1. That detailed field and laboratory studies be undertaken in solving the problems of dermatitis producers, silica and lead dusts. 2. That the State Board of Health, through its Bureau of Industrial Hygiene, offer laboratory, medical and engineering services to in- dustry. 3. That all records and findings of the Bureau of Industrial Hygiene should be immune from court testimony in civil action, so that industry, labor, medicine, and other interested agencies may feel free to use the services of this Bureau. The Bureau at all times should be a neutral fact-finding agepcy. 4. That reporting of occupational diseases by physicians and all ab- senteeism due to illness by industry be inaugurated. In this way the Bureau, through analysis of records may spot endemic foci of occu- pational diseases before they reached major proportions. 5. That medical welfare activities be increased with special emphasis on industrial nursing. Small plants should have some competent individual present at all times, and a nurse, trained in industrial hygiene, would help solve that problem. 6. That this Bureau cooperate closely with the State Labor Department by offering medical and engineering consultations, as well as indus- trial laboratory facilities. 7. That this Bureau establish itself as a service Bureau to industry and interested agencies. 8. That a general educational program be undertaken by the Bureau offering speakers, literature, and motion pictures to interested groups. Further that the full time district personnel become thoroughly ac- quainted with the problems and that eventually these districts may participate in the solution of these problems locally. 9. That a complete industrial library be maintained by the Bureau for use by all agencies. 10. That an industrial sanitation program be inaugurated by the State Board of Health. 11. That due credit be given the United States Public Health Service, Division of Industrial Hygiene, for instituting this service in Indiana and for the splendid cooperation offered by the Service since then. SCOPE AND PLAN OF SURVEY 1. Details Survey 2. Types Industries Surveyed 3. Distribution by Counties 19 Scope and Plan of Survey It was thought desirable to limit the survey to types of industries in which occupational diseases were prone to occur. Therefore agriculture, forestry and fishing, transportation and communication, trade, postal service, building, independent hand trades, domestic and personal services (except laundries and dry cleaning) and professional services were not included. All plants of the types of industries or service groups to be surveyed employing four or more people were included. A complete card file was made of these plants and arranged according to a coded industrial clas- sification furnished by the Division of Industrial Hygiene of the United States Public Health Service. While it is agreed that a complete survey of all industries would be valuable, it was further agreed that a sample survey would suffice. A 66 2/3% sample was selected by drawing two cards and leaving one, thereby achieving an unbiased sample. These cards were rearranged geographically by counties and Field Engineers assigned to the plants. Prior to engaging in the field activities, the field personnel was given a course of instructions and orientation by Sanitary Engineer J. J. Bloom- field, of the United States Public Health Service. The survey time was limited to six months of field work. Approximately ten days prior to the Engineers’ visit to a plant, an informative letter, signed by Dr. Harvey, Secretary of the State Board of Health, was sent to the plant from the central office, informing the plant management of the purpose of the study and enlisting his co- operation. The study was a voluntary function of industry. Forms used in the field were two in number designated as three and four. (See Appendix B.) Form three was designed to record health serv- ice data for the plant as a whole. Form four was designed to record occupations, nature of the job, raw materials and by-products handled and what control measures were used. These forms were sent to the cen- tral office where they were checked, classified, edited (noting potential exposures associated with each occupation) and tabulated on special forms. (See Forms five, six, seven, eight and nine in Appendix B.) 20 WS DON/VT HRSAVILSON MRS. REiVMS mss JOHNSON Organization of Indiana Industrial H-qqitne Surveg STATE DIVISION OF LABOR Thomas R Wuison EDITOR AND OffICE- SUPERVISOR Dn louis 5po)uar S tCRETARV WILMA RICHTER 1TBH0 TABULATOR* F. C. BLACK. X IFLEniNG J.E.KtPPLER C./V.REICHELDEREER C.fc. KHOLL STATE BOARD OF- HEALTH Dr.Viri7£ K. Harvaj BUREAU OF- WDUSTRIAL HVGIENt Dr: Louis WA Spoluar fiqurb / FIELD E/VO//YEE0* BEN K/VRN1SKV H.t.niLLtP J.E.GOORV U* S-P-14'* DIVISION Of INDUSTRIAL H-VGIENE NXJ.F. UM-L H-.L. BARRETT n. j. nnn A-.E.M-OUENBECK O.O.BWCUMANN flELD SUPERVISOR John 5. Wileu PIOUQB 2 flow {Hat for Induttrial Hycficnc 5urvti) INDIANA STATE- BOARD OF PVEALT* FIELD ENGINEER* SURVEYS IN^ "DUPLICATE U.*. PUBLIC HEALTH SERVICE PROGREW CHART* AMD GRAPH* INDIANA *TATE OOARD •/ HEALTH EDITORS DAILY WEEKLY MONTHLY EDITED SURVEYS DAILY PROWESS REPORTS INDUSTRIAL FILE BV CODE (TABULATION *MEET* ) INACTIVE CARD FILE BY CODE ACTIVE CARD FILE ALPHABETICAL TABULATIONS CLERK. ED/TED SURVEYS TABULATION FOLDERS TALLY STORAGE FILE BY CODE (COMPLETED TABULATION*) ACTIVE CARO FILE BY CODE CARBON COPY OP COMPLETED SURVEY TO U-5 PH-5- WASHINGTON D.C. FILE COMPLETED SURVEY* DV CODE TABULATOR* COMPUTED TABULATIONS tabulations AND EDITED SURVEYS TABULATOR ¥ CH-ECKCR 22 DETAILS OF THE STUDY Type of Industries Surveyed Table 1 summarizes the number of establishments surveyed in each industrial classification, the sex distribution in each classification and the total number of employees under observation. The study included 2,545 plants with a population of 247,817. The largest number of plants sur- veyed was in the manufacturing and mechanical group, 2,309 plants em- ploying 238,183 persons. In the extraction of minerals 74 plants employ- ing 4,704 persons were included. Of this group 47 were coal mines accounting for 4,125 employees. The sand, gravel and limestone quarries contributed scantly to this classification because the survey was “off season” for their peak activity. In the domestic and personal services group 162 establishments, accounting for 4,930 persons were surveyed. See pictorial map for geopraphical distribution of products. In the manufacturing and mechanical group, the largest number of plants surveyed in any one sub-group was in the Food and Allied Indus- tries, in which 535 plants employing 35,464 workers were covered. This was due to the fact that 107 fruit and vegetable canning establishments were covered during the peak of their seasonal run. The Iron and Steel Industry had the greatest number of workers of any sub-group, 80,728 employees working in 480 plants having been surveyed. An attempt was made to survey all types of industries, except those purposely omitted, in order to obtain a true cross-section of the environ- mental conditions surrounding workers in the State, as well as to deter- mine potential occupational disease hazards. Industry or Service Group Number of Plants Number of Workers Total Males Females 2,545 247,817 186,531 61,286 Extraction of Minerals 74 4,704 4,689 15 Coal mines 47 4,125 4,118 7 Sand and gravel 24 371 365 6 Limestone quarries 3 208 206 2 Manufacturing and Mechanical 2,309 238,183 179,997 58,186 Chemical and Allied 107 15,741 13,564 2,177 Explosives, ammunition and fireworks 3 84 60 24 Fertilizer 9 267 260 7 Fuel gas manufacture 4 166 166 0 Paint and varnish 17 678 576 102 Petroleum refineries 6 7,659 7,449 210 Soap 4 1,584 1,360 224 Blacking, stains 3 351 199 152 Chemical works 7 1,156 1,115 41 Compressed gases 7 150 140 10 Drugs, patent medicines 20 2,527 1,285 1,242 Glues, paste 3 47 28 19 Greases, tallow 5 133 123 10 Oils (not petroleum) 3 46 31 15 Perfumes, cosmetics 4 77 32 45 Other chemicals and allied 12 816 740 76 Cigar and tobacco 10 1,035 159 876 Clay, glass and stone 169 15,343 13,158 2,185 Brick, tile, terra cotta 31 2,050 1,892 158 Mirrors 7 157 121 36 Glass 19 6,507 4,949 1,558 Cement 24 1,500 1,460 40 Lime and artificial stone 49 2,293 2,256 37 Marble and stone yards 9 152 112 40 Potteries 7 715 613 102 Roofing, asphalt 4 179 176 3 Asbestos products 6 615 538 77 Rock wool, other clay, glass and stone 14 1,175 1,041 134 Clothing 100 17,456 2,780 14,676 Gloves 18 1,939 372 1,567 Shirt, collar and cuff 6 1,330 186 1,144 Suit, coat and overall 36 7,583 1,323 6,260 Women's clothing 20 3,108 318 2,790 Other clothing 20 3,496 581 2,915 Food and allied 535 35,464 22,600 12,864 Bakeries 90 3,566 2,968 598 Dairy products 120 3,292 2,751 541 Candy 11 867 304 563 Flour and grain mills 58 1,556 1,387 169 Fruit and vegetable canning 107 15,378 5,927 9,451 Slaughter and packing bourses 39 3,221 2,826 395 Ice manufacturing 36 668 617 51 Spices, coffee 3 349 248 101 Other foods 18 2,515 1,862 653 Non-alcoholic beverages 35 627 572 55 Alcoholic beverages 18 3,425 3,138 287 Iron and steel industry 480 80,728 75,184 5,544 Agricultural implements 11 2 290 2,214 76 Automobiles, parts and trailers 64 20,118 18,524 1,594 Wire mills 12 2,135 1,975 160 Blast furnaces, steel rolling mills 15 17,300 16,867 433 Car and railroad shops 13 2,616 2,567 49 Ship and boat building 5 232 204 28 Wagon and carriage 4 243 238 5 Aircraft 3 362 354 8 Foundries 86 11,691 11,080 611 Machine shops 50 1,316 1,224 92 Small machinery, implements, cutlery 68 3,898 3,494 404 Heavy machinery 44 5,446 4,937 509 Other iron and steel 105 13,081 11,506 1,575 Metal industries, except iron and steel 143 9,474 8,010 1,464 Brass mills, musical instruments 26 2,161 1,814 347 Copper 7 1,799 1,577 222 Jewelry 5 369 268 101 Lead and zinc 8 757 713 44 Tinware, enamel ware 50 2,276 2,004 272 Aluminum 8 336 287 49 Metal specialties, novelties 6 239 125 114 Other metal industries 12 1,157 872 285 Electro-plating, metal finishing 21 380 350 30 Leather 21 2,056 1,268 788 Shoes 6 1,616 891 725 Tanneries 4 296 290 6 Trunk, suitcase, bag 4 59 36 23 Other leather industries 7 85 51 34 Lumber and furniture 287 18,757 16,896 1,861 Furniture factories 133 12,953 11,920 1,033 Caskets 23 802 581 221 Piano and organ 5 341 312 29 Saw and planing mills 53 1,021 971 50 Other woodworking 73 3,640 3,112 528 Paper, printing and allied 272 12,075 8,476 3,599 Wallpaper and wax paper 4 140 106 34 Paper and pulp mills 8 332 232 100 Paper boxes 28 2,532 1,701 831 Other paper products 30 2,253 1,157 1,096 Book binding 9 650 434 216 Engraving and developing 19 316 277 39 Lithographing 7 281 222 59 Newspaper printing 76 3,472 2,861 611 Stereotype 6 79 66 13 Other printing End allied industries 86 2,020 1,420 600 Textile 51 8,232 3,387 4.845 Knitting mills 6 5,903 2,244 3,659 Textile dyeing, finishing and printing 2 696 328 368 Woolen and worsted mills 5 609 317 292 Hemp, jute and linen mills 2 24 14 10 Tent and awning 15 230 149 81 Other textile mills 22 770 335 435 Miscellaneous manufacturing 134 21,822 14,515 7,307 Broom and brush 10 342 218 124 Button 2 105 55 50 Batteries 3 850 795 55 Lamp fixtures 3 1,990 1,524 466 Other electric machinery and supply 42 7,617 4,730 2,887 Rubber 21 8,801 6,654 3,147 Straw and strawboard 4 499 494 5 Dental appliances and supplies 3 43 41 2 Signs (non-electrical) 9 160 127 33 Toys and novelties, fishing tackle 4 621 347 274 Hair goods, artificial flowers 3 253 134 119 Lenses 10 233 185 48 Lamp and window shades 2 48 24 24 Miscellaneous manufacturing 18 260 187 73 Personal Service 162 4,930 1,845 3,085 Laundries 101 3,781 1,187 2,594 Dry cleaning 61 1,149 658 491 TABLE 1—NUMBER OF PLANTS AND EMPLOYEES IN INDIANA INDUSTRIES AND SERVICE GROUPS SURVEYED i SOUTH 3END p/iTRICT LA PORT IL w.ELKHART FT. WAYNE A1/VRI0M jHUNCIE ANDERSON '/INDIANAPOLIS RICHMOND TERRE HAUTE y NEW ALBANY INDIANA'S GEOGRAPHICAL DISTRIBUTION OF INDUSTRIAL PRODUCTS EVANSVILLE 24 Table 2 summarizes data of Table 1 and compares this survey sum- mary with the 1930 United States census figures for the types of indus- tries studies. In addition, for completion, the data are compared against our completed industrial file census. Thus we surveyed 61.3% of the 1930 United States census population and 75.5% of our industrial file population. This discrepancy may be explained by the general decrease of employment during this decade. The figures given for food and allied industries do not check with those of the 1930 census. The census was taken in April, while the canning industry is seasonal, with peaks in August and September. Like- wise the figures for metal industries, except iron and steel, do not com- pare favorably. This may be due to differences in classification. Except for the exceptions noted the number of workers employed in each type of industry is lower than it was in 1930. A study of Table 2 reveals that the sample was adequate and that just conclusions may be reached by the analysis of the raw data gathered. TABLE 2—PERCENT AND NUMBER OF WORKERS SURVEYED, BASED ON THE OFFICE INDUSTRIAL FILE AND 1930 U. S. CENSUS Industrial Classification 1930 census Indiana Total office industrial file census Survey census Percent surveyed of 1930 census Percent surveyed of office file All Industries op Type Surveyed 404,059 328,432 247,817 61.3 75.5 Extraction minerals 24,034 8,207 4,704 19.6 57.3 Coal mines 17,210 7,030 4,125 24.0 58.7 Extraction other minerals 6,824 1,171 579 8.5 49.4 Mechanical and manufacturing 370,277t 314,553 238,183 64.3 75.7 Chemical and allied 17,704 16,295 15,741 88.9 96.6 Cigar and tobacco 2,997 1,446 1,035 34.5 71.6 Clay, glass and stone 22,449 16,251 15,343 68.3 94 4 Clothing 18,891 18,114 17,456 92 4 96.4 Food and allied 25,901* 47,430* 35,464* 100 0 74.8 Iron and steel 161,305' 127,805 80,728 50.0 63.2 Metal except iron and steel 7,146 10,016 9,474 100,0 94.6 Leather 5,261 2,212 2,056 39,1 92.9 Lumber and furniture 30,662 21,462 18,757 61.2 87.4 Paper and printing 16,822 13,534 12,075 71,8 89.2 Textiles 8,694 9,068 8,232 94.7 90,8 Miscellaneous mechanical and manufacturing 52,445' 30,920 21,822 41,6 70,6 Domestic and personal service Dry cleaning and laundrying 9,748 5,672 4,930 50.6 86.9 'Includes 45,372 in auto industry and 70,370 in other Iron and Steel Industries. 'Includes 4,701 in Rubber Industry and 16,457 in Electric Machine Industry. •Census taken in April. Canning Industry seasonal during August and September. f440,515 minus 61,339 for Building Industry and minus 8,899 for independent hand trades. Size of Plants Data on the size distribution of plants and distribution of workers according to size of plants is shown in Tables 3 and 4, and figures 3 and 4. Approximately 63% of workers in all types of industry studied worked in plants employing less than 500 persons. 23% of the workers worked in plants employing less than 100. However, 78.5% of all plants studied were of the 5-100 employee classification, and 96.8% of the plants were of the 500 and less classification. The reason for selecting 500 workers as the dividing line in this study is based on the statement of Newquist, in his study for the American College of Surgeons, that establishments em- ploying less than 500 workers could not carry on an economical medical service, as could larger plants.3 In order to render a service to these smaller plants which predominate in number and employ 63% of the workers, some neutral governmental agency may be valuable in this function. 25 TABLE 3—PERCENTAGE DISTRIBUTION OF PLANTS ACCORDING TO SIZE Industry or Service Group Number of Plants Percentage Distribution of Plants According to Size 5-20 21-50 51-100 101- 250 251- 500 501- 1000 1001- 2500 over 2500 5-100 Total—All Plants Surveyed 2,545 40.5 23.8 14.2 13.0 5.3 2.4 0.6 0.2 78.5 Extraction of minerals 74 51.3 20.3 6.8 16.2 4.1 1.3 0.0 0.0 78.4 Manufacturing and mechanical *49.7 23.2 11.6 9.5 3.5 1.6 0.7 0 2 84 5 *44.6 22.7 12.9 12.0 4.2 2.1 1.1 0 4 80 2 Indiana industrial hygiene survey 2,309 39.7 22.8 14.7 13.6 5.7 2.6 0.6 0.3 77.2 Chemical and allied 107 46.7 26.2 12.2 3.7 3.7 4.7 1.9 0.9 85.1 Cigar and tobacco 10 50,0 30.0 0.0 10.0 0,0 10.0 0.0 0.0 80.0 Clay, glass and stone 169 33 1 29.0 18.9 10.1 5.9 2.4 0.6 0.0 81.0 Clothing 100 16.0 11.0 21.0 30.0 13.0 8.0 1.0 0.0 48.0 Food and allied 535 44.3 23.2 13.8 13.3 4.1 1,1 0.2 0.0 81.3 Iron and steel 480 31.4 19.4 17.5 17.3 8.8 3.5 1.5 0.6 68.3 Metals other than iron and steel 143 45 4 22.4 11.2 14.7 4.9 1.4 0.0 0.0 79.0 Leather 21 42.8 19.1 14.3 9.5 9.5 4.8 0.0 0.0 76.2 Lumber and furniture 287 33.4 30.6 18.5 12.9 3.5 1.1 0.0 0.0 82.5 Paper, printing and allied 272 54.0 24.3 9.6 10.3 1.5 0.3 0.0 0.0 87.9 Textile 51 62.7 5.9 7.8 9.8 5.9 3.9 2.0 2.0 76.4 Miscellaneous manufacturing 134 39.6 19.4 9.7 12.0 10.4 6.7 1.5 a. 7 68.7 Personal service Laundries and dry cleaning 162 46.9 38.9 10.5 3.1 0.6 0.0 0.0 0.0 96.3 ‘United States Census figures for manufacturing and mechanical industries, 1929. *6 to 20 in United States Census figures. TABLE 4—PERCENTAGE DISTRIBUTION OF WORKERS ACCORDING TO SIZE OF PLANTS Industry or Service Group Number of Workers Percentage Distribution of Workers by Plant Size 5-20 21-50 51-100 101- 250 251- 500 501- 1000 1001- 2500 Over 2500 5-100 Total—All Plants Surveyed 247,817 4.8 7.8 10.4 21.0 18.9 15.9 8.8 12.4 23.0 Extraction of minerals 4,704 9.1 8.6 6.7 46.6 17.3 11.7 0.0 0.0 24.4 Manufacturing and Mechanical— ♦6.9 9.5 10.4 18.6 15.6 13.7 13 4 11 9 26.8 ♦4.6 7.2 8.9 17.3 13.7 13.4 15 1 19.8 20.7 Indiana Industrial Hygiene survey 238,183 4.4 7.1 10.3 20.6 19.3 16.3 9.1 12.9 21.8 Chemical and allied 15,741 3.4 5.7 6,1 3.8 10.4 21.9 20.8 27.9 15.2 Cigar and tobacco 1,035 7.7 8.1 0.0 17.2 0.0 67.0 0.0 0.0 15.8 Clay, glass and stone 15,343 4,1 10.4 14.9 18.2 22.4 17.6 12.4 0.0 29.4 Clothing 17,456 1.3 1.9 8.2 25.8 27.4 26.3 9.1 0.0 11.4 Food and allied 35,464 7.4 11.5 15,5 29.5 21.7 10.6 3.8 0.0 34.4 Iron and steel 80,728 2.2 3.8 7.6 16.8 18.3 14.7 12.4 24.2 13.6 Metals other than iron and steel 9,474 8.0 10.8 11.9 31.6 23.2 14.5 0.0 0.0 30,7 Leather 2,056 4.4 5.6 11.3 11.4 42.6 24.7 0.0 0.0 21.3 Lumber and furniture 18,757 6.2 15,7 20.2 30.6 16.4 10.9 0.0 0.0 42.1 Paper, printing and allied 12,075 14.4 16.8 15.0 38.4 11.1 4.3 0.0 0.0 46.2 Textile 8,232 4.2 1,1 3.5 9.9 12.3 17.7 13.6 37.7 8.8 Miscellaneous manufacturing 21,822 2.2 3.6 3.9 11.9 22.4 27.3 11.7 17.0 9.7 Personal Service— Laundries and dry cleaning 4,930 19.7 40.1 22.7 12.1 5.4 0.0 0.0 0.0 82.5 'United States Census figures for manufacturing and mechanical industries, 1929. *6 to 20 in United States census figures. A graphic comparison is given in Figure 3 of the data presented in the Indiana survey to the country as a whole. In the main, the same situations prevail in Indiana as for the United States in general. Figure 4 gives the cumulative percent distribution of workers according to size of plants with a comparison of the United States census, the Indiana census, and survey. 26 flQURf 3 Percentage Distribution of plants and workers Manufacturing fir Mechanical Industries According to the size of plant U.S. CENSUS *|NDlANA-/929 INDIANA SURVEV DISTRIBUTION OP PLANTS ACCORDING TO SI2€- DISTRIBUTION OF WORKERS ACCORDING TO SIZE OP PLANT 27 FIGURE- 4 Cumulative Percentage Distribution of Plants in Manufacturing tr Mechanical Industries Accordinq to Size of Plant \ERCENT OF TOTAL WORKERS EMPLOYED IN PLANTS WALLER WAN STATED SIZE US.C£MUf-ALL $TAT£S US CENSUS • INDIANA INDIANA SUfiVBV 28 Table 3A shows the distribution of surveyed plants and workers by counties. Plants were visited in 87 counties. Five counties were not included in the sample surveyed due to the fact that these counties are small and agricultural. TABLE 3A—DISTRIBUTION OF SURVEYED PLANTS AND WORKERS BY COUNTIES County Number Plants Total Population Male Female 21 1,832 11,511 2,230 61 1,381 8,376 1,765 34 451 136 3,135 465 44 2 27 16 1,103 681 422 13 '502 288 214 5 61 56 5 34 2,016 1,526 765 1,177 839 15 MOO 670 326 21 95 15 1,482 194 967 515 4 192 2 8 716 517 199 14 1,655 349 1,359 207 296 11 142 13 1,118 691 527 70 9,479 2,342 8.569 1,861 7,877 2,036 6.498 1,658 1.498 600 1,602 306 46 116 2,071 203 17 33 2; 601 650 1,103 11 50 1 48 36 12 4 117 97 2a 9 879 805 74 64 7,231 522 4,896 486 2,335 36 14 12 881 609 272 8 650 247 403 6 388 373 15 32 4,053 6,327 1,765 2,214 2,908 233 3,308 4,783 1,246 1,089 1,850 745 38 1,544 22 519 29 1,125 22 1,058 73 9 160 5 220 95 125 15 2,037 2,164 1,083 1,789 954 Knox 23 375 20 '783 628 155 1 28 28 O 153 36,813 7,008 1,912 8,533 37,173 571 33,007 5,170 1,388 5,834 26,259 454 3,806 1,838 524 63 24 101 2,699 10,914 117 388 12 5 126 119 7 24 1,948 2,089 981 1,194 754 42 R934 627 155 23 354 12 570 455 115 2 38 29 9 Noble 17 1,243 54 773 470 1 52 2 8 326 255 71 3 73 64 9 6 143 141 2 13 1,270 88 943 327 Pike 2 88 0 10 682 510 172 6 385 201 184 3 102 18 84 7 409 372 37 18 1,979 824 1,453 759 526 Ripley 8 65 15 872 527 345 123 20,206 1,422 1,716 14,789 726 5,417 696 3 Shelby 21 1,035 160 681 9 295 135 2 161 44 117 4 73 61 12 8 552 542 10 25 2,018 1,042 167 1,652 431 366 10 611 2 164 3 138 11,154 680 8,521 571 2.633 109 13 95 6,330 1,870 186 5,124 1,476 89 1,206 394 29 8 97 8 479 245 234 60 5,140 3,782 201 1.358 60 Wells 10 261 White 3 624 511 118 9 1,158 545 613 i ,545 247,817 186,531 01,286 INDUSTRIAL WELFARE PROVISIONS An example of good practices by a small foundry. Note the good “housekeeping,” enclosed sand- blasting room, local exhaust on grinding wheels, and display case of various devices used in the plant. Courtesy Decatur Castings Company, Decatur, Indiana. 31 Industrial Welfare Provisions In view of the far-reaching and favorable influence which industrial health programs have been known to exert in industry, it was deemed desirable to obtain some information of the extent that various welfare services were available to workers of the groups studied. The data were collected under these major headings: Safety Organizations, Medical Provisions, Morbidity Statistics and General Sanitation. Safety Organizations The services of a full time safety director were available to 24.9% of the workers, while 21.0% had services of a safety director who donated at least part of his time to such work. 46.3% of workers had services of shop committees that are engaged in promoting safety and 81.2% of the workers in the survey group received some safety service from insurance companies. 51.8% of the workers received some type of safety service other than insurance companies. (See Table 5 for further analysis of the problem.) TABLE 5— INDUSTRIAL WELFARE PROVISIONS SAFETY ORGANIZATION Industry or Service Group Number of Plants Number of Workers Percentage of Workers to Whom Service is Available Safety Director , Shop Other Full j Part j Com- | Insurance | Safety time 1 time mittee i ! activities All Industries Studied 2,545 247,817 24.9 21.0 46.3 81.2 51.8 Extraction minerals 74 4,704 11.6 55.0 18.8 94.0 67.7 Coal mines 47 4,125 13.3 57.6 18.5 96.7 70.0 Quarries 27 579 0.0 36.1 20.7 74.8 51.3 Manufacturing and mechanical 2,309 238,183 25.7 20.7 47.7 80,9 52.1 Chemical and allied 107 15,741 69.8 11.5 72.4 96.3 81.8 Cigar and tobacco 10 1,035 0.0 0.0 0.0 73.3 86.1 Clay, glass and stone 169 15,343 22.3 24.2 33.6 88.3 53.0 Clothing 100 17,456 0.0 6.0 28.3 77.4 31.4 Food and allied 535 35,464 3.8 18.3 25.0 83.7 37.6 Iron and steel 480 80.728 44.2 20.8 64.6 68.0 85.7 Metal industry except iron and steel 143 9,474 16.5 30.1 43.6 93.2 61.2 Leather 21 2,056 0.0 21.5 45.2 74.6 59.1 Lumber and furniture 287 18,757 0.0 18.6 32.0 91.0 31.3 Paper and printing 272 12,075 2,9 12.2 26.5 83.6 33.5 Textiles 51 8,232 0.0 48.9 20.5 97.1 5.3 Miscellaneous manufacturing industries 134 21,822 36.3 32.4 69.0 89.3 58.2 Domestic and personal service 162 4,930 0.0 4.1 5.5 81.5 26.3 Laundries 101 3,781 0.0 5.4 7.2 82.0 30.2 Cleaning, dyeing and pressing shops 61 1,149 0.0 0.0 0.0 79.9 13.6 Since it is not possible to interpret the significance of this data in terms of lost-time accidents, deaths, etc., no definite conclusions may be drawn. However, accident rates computed by the United States Bureau of Labor Statistics6 for a group of steel companies which have followed the best practices and had achieved the most pronounced success in acci- dent prevention showed that the accident frequency rate for this group of companies was 8.1 industrial accidents per million man hours worked against 18.1 for the industry as a whole. 32 Medical Provisions Table 6 indicates that 4.1% of the workers of the group surveyed had services of a company-owned hospital while 9.0% were employed by com- panies having a definite service contract with some hospital. First aid rooms were available to 55% of the employees and 88% had the use of a first-aid kit. 49.8% of workers had the services of a trained first aid worker. This figure is much higher for the mining industry and due credit should be given them for their extensive first aid programs. TABLE 6—INDUSTRIAL WELFARE PROVISIONS—MEDICAL Industry or Service Group Num- ber of plants Num- ber of workers Percent of Workers to Whom Service is Available Hospital First Aid room First Aid kit Trained first Aid worker Physician Nurse Com- pany Con- tract Full time Part time Full time Part time All Industries 2,545 247,817 4.1 9.0 55.0 88.0 49.8 10.0 18.5 35.5 0.8 Extraction minerals 74 4,704 0.0 0.0 48.3 97.9 90.7 0.0 4.3 0.0 0.0 Coal mines 47 4,125 0.0 0.0 50.2 98.5 97.2 0.0 0.0 0.0 0.0 Quarries 27 579 0.0 0.0 35.1 93.3 44.0 0.0 35.1 0.0 0.0 Manufacturing and mechanical 2,309 238,183 4.2 9.4 56.1 87.7 49.8 10.4 19,1 36.9 0.9 Chemical and allied 107 15,741 17.8 51.3 82.3 48.8 46.8 32.9 33.8 76.0 0.8 Cigar and tobacco 10 1,035 0.0 0,0 87.9 100.0 4.0 . 0.0 0.0 0.0 67.0 Clay, glass and stone 169 15,343 0.0 14.5 45.5 95.6 48.5 0.4 27.3 27.5 0.0 Clothing 100 17,456 0.0 3.0 55.2 98.3 19.5 0.0 0.0 17.8 0.0 Food and allied 535 35,464 0.0 0.3 32.6 97.3 41.2 0.0 2.9 11.9 1.4 Iron and steel 480 80,728 5.7 13.5 73.8 84.9 65.6 22.2 28.0 52.7 0.7 Metal industry except iron and steel 143 9,474 6.9 2.9 51.7 94.8 66.8 0.0 6.2 19.3 0.0 Leather 21 2,056 0.0 0.0 53,8 99.6 29.9 0.0 1.0 24.7 0.0 Lumber and furniture 287 18,757 0.0 0.7 24.7 97.8 34.3 0.0 5.2 9.8 1.0 Paper and printing 272 12,075 0.0 1.7 25.0 96.3 19.8 0.0 0.0 4.3 0.0 Textiles 51 8,232 0.0 0.0 73.9 81.9 13.1 0.0 44.5 69.0 0.0 Miso. manufacturing and mechanical... 134 21,822 9.3 0.0 56.3 80.7 72.8 7.0 32.9 53.6 0.0 Domestic and personal service 162 4,930 0.0 0.0 7.8 94.2 9.5 0.0 0.0 0.0 0.0 Laundries 101 3,781 0.0 0.0 8.1 95.0 12.4 0.0 0.0 0.0 0.0 Cleaning, dyeing and pressing shops— 61 1,149 0.0 0.0 6.6 91.7 0.0 0.0 0.0 0.0 0.0 First-aid competition teams from various Indiana mines, participating in a meet at Sullivan. Given emergency problems are judged as to time, accuracy and methods. 33 It was further learned that 10% of the workers had the services of a full time physician and 18.5% were cared for by a part time physician. This does not indicate that the remaining workers did not have medical services in the event of an injury or illness, but it does indicate that medical services were largely of the “on call” type and not readily available. More than 35% of the workers had the services of a full time plant nurse. Part time nursing services were reported in less than 1%. The part time services were furnished by life insurance companies or by the Visiting Nurses Association. This service, in our opinion, could be profitably increased in Indiana. Disability Benefits and Records The value of keeping accident and sickness records is well recog- nized. Such records serve to indicate the extent of the problem and at times have been the means of initiating studies designed for the correction of those conditions revealed by an analysis of the records. A typical example of such a case is the study of the pneumonia problem in the steel industry, undertaken by the United States Public Health Service, as a result of the information disclosed by an analysis of records furnished by a group of steel industries.7 It was with this same view in mind that the State Board of Health advocated the reporting of occupational dis- eases by physicians. The study indicated that accident records were kept for 98.3% of the workers and sickness records for 56.7% of the workers. Sick benefit associations were reported as existing for the benefit of 50.3% of the employees. There is a close parallel between the existence of sick benefit organizations and the keeping of sickness records. These records are undoubtedly kept by insurance companies. TABLE 7—INDUSTRIAL WELFARE PROVISIONS DISABILITY STATISTICS Industry or Service Group Number of plants Number of workers Percent of Workers to Whom Indi- cated Facility is Available Sick benefit association Sickness records Accident records All Industries 2,545 247,817 50.3 56.7 98.3 Extraction minerals 74 4,704 10.1 8.6 99.5 Coal mines 47 4,125 7.2 7.2 99.6 Quarries 27 579 30.7 18.1 99.1 Mechanical and manufacturing 2,309 238,183 51.8 58.3 98.5 Chemical and allied 107 15,741 78.9 82.1 96.4 10 1,035 67.0 68.9 97.7 Clay, glass and stone 169 15,343 51.1 58.7 99.5 Clothing 100 17,456 24.5 28.7 97.8 Food and allied 535 35,464 29.2 31.3 97.4 Iron and steel 480 80,728 68.6 77.5 99.3 Metal industry except iron and steel 143 9,474 39.1 43.5 99.8 Leather 21 2,056 72.0 51.6 99.8 Lumber and furniture 287 18,757 30.4 32.4 98.9 Paper and printing 272 12,075 37.2 38.3 96.1 Textiles 51 8,232 21.6 59.3 98.7 Miscellaneous 134 21,822 67.6 76.1 99.6 Domestic and personal service 162 4,930 23.0 27.1 88.8 Laundries 101 3,781 23.3 27.5 91.6 Cleaning, dyeing and pressing shops 61 1,149 22.0 26.1 79.3 34 Table 8 and Figure 5 compare industrial health services in plants with 100 or more workers with plants having less than 100 workers. For practically all the listed industrial welfare facilities discussed, the larger plants had the greater percentage of workers furnished with such pro- visions. However, even some of these larger plants were deficient in medical and nursing services, and disability records. Again it should be emphasized that the majority of plants in Indiana are small. Table 9 shows the comparison of the Indiana findings with similar studies by other States8-9-10- 12>13-14-15-16-17*18. These studies have shown that about comparable circumstances exist throughout the nation. TABLE 8—COMPARISON OF INDUSTRIAL WELFARE PROVISIONS IN PLANTS EMPLOYING 100 OR LESS WORKERS WITH PLANTS HAVING MORE THAN 100 WORKERS Industrial Welfare Provisions Percentage of Workers with Indicated Service in Plants Employing— 100 or less Workers More than 100 Workers Safety provisions— Safety director: 0.4 32.3 7.5 25.1 12.0 56.6 83.2 80.6 23.6 60.3 Medical provisions— Hospital: 0.0 5.3 0.2 11.7 8.2 69.0 95.2 85.9 23.2 57.7 Physician: 0.2 12.9 0.4 23.9 Nurse: 0.5 46.1 0.1 1.1 Benefits and records— 19.5 59,5 20.7 67.5 99.5 94.3 TABLE 9—COMPARISON OF INDUSTRIAL HEALTH SERVICES IN INDIANA INDUSTRIES WITH SIMILAR DATA FROM OTHER STATES Kind of Service Percentage of Workers with Indicated Services Ind. m. Ohio Md. Va. S.C. Colo. Idaho Utah Me. N. H. Ark. Safety provisions— Safety director—Full time 24.9 21.7 37.8 37.6 17.8 0.0 30.8 6.3 38.8 12.7 12.3 12.4 Safety director—Part time 21.0 30.5 24.2 20.8 27.6 4.1 21.1 35.5 17,4 41.4 14.0 fa) Shop committee 46.3 5.8 48.2 59.3 61.5 55.7 40.3 24.7 46.3 59.2 33.2 30.8 Insurance service 81.2 90.5 (a) 97.8 98.7 (a) 91.6 99.4 61.3 (a) 92.9 (a) Other safety provisions 51.8 41.7 (a) 56.5 80.7 36.1 35.3 40.7 48.0 (a) 0.7 (a) Medical provisions— Hospital—Company 4.1 0.4 18.5 25.8 17.2 (a) 22.5 10.1 25.5 4.5 1.4 (a) Hospital—Contract 9.0 8.9 (a) (al (a) (a) 11.3 53.2 43.8 (a) 0.8 (a) First aid room 65.0 54.5 55.1 55.8 50.0 35.0 36.2 31.0 62.2 51.3 47.3 (a) First aid kit 88.0 97.0 90,1 97.7 97.5 67.3 89.2 96.8 90.6 76.9 99.2 (a) Trained first aid workers 49.8 33.7 51.8 65.4 64.7 (a) 46.7 58.3 72.6 45.2 39.2 (a) Physician—Full time 10.0 9.7 22.1 30.7 21.0 0.0 23.8 10.0 30.5 0.5 4.5 10.1 Physician—Part time 18.5 20.2 27.8 42.4 25.6 24.2 9.1 17.7 19.0 26.8 4.3 2.1 Nurse—Full time 35.5 32.2 43.1 40.3 30.6 23.8 29.5 16.8 25.2 33.8 21.2 8.7 Nurse—Part time 0.8 1.5 1.9 0.0 1.9 3.7 1.3 0.1 4.9 1.9 1.7 1.7 Disability benefits and records— Sick benefit organizations 50.3 44.2 43.9 47.8 35.1 (a) 44.5 36.0 64.6 31.7 28.7 19.4 Sickness records 56.7 42.3 49.8 54.5 34.1 26.8 38.9 38.5 65.3 35.5 29.3 22.8 Accident records 98.3 97.5 87.2 96.9 98.5 98.2 89.9 99.3 98.9 97.7 99.1 61.8 (a) Data not available. 35 FIGURE 5 Companion of lndu«trial Welfare Provision* in Larqc €r Small Plant* PERCENTAGE °f WORKER* IN PLANTS EMPLOYING 100 OR L£ii WORK£RS MORE THAN 100 WORKERS iafctij Previfien* SAFETY DIRECTOR FULL TIME P*PT TIME *HOP committee* INSURANCE SERVICE OTH-ER *AFETV fERVME Medical Provision*- hospital COMPANV o>*m&D CONTRACT WIT* FIRST AID ROOM FIRST AID KIT TRAINED FIRST AID WORKER PHYSICIAN FULL Tint PART Tint- NUMB PULL TIME PART TIME- Benefit* and Record** SICK BEHCFIT ORGANIZATION SICKNESS RECORDS ACCIDENT RECORD* SANITATION One method of having clean, locker rooms. Note the use of chain lockers, Bradley wash fountains and shower baths. Washroom, showing conventional lockers ; approved wash basins and showers. —Courtesy Bradley Company. 39 Sanitation Table 10 is a summary of the drinking, washing and toilet facilities that Indiana industry provides for its employees. For the purpose of this table, the maximum number of workers that would be in the plant at any one time was taken. If a plant worked one shift, the maximum number of employees was taken; if three shifts, the largest shift was taken. Actual numbers of the various types of fixtures were obtained and, from the number of employees, it was possible to compute the ratio or number of persons per facility for each industrial group. For example, the average ratio for all industries was 34 persons per fountain. This figure repre- sents the ratio only for those plants providing one or more fountains, there being 12.7% of workers having no fountains at all. The same is true for all of the other ratios in Table 10. The smaller the ratio, the better that industry is equipped with the particular facility. In obtaining the ratio of males and females per toilet facility, the total values obtained by adding the number of flush toilets, pit privies and other types of toilets according to sex were divided into the number of males and females employed by those plants providing one or more toilets of any kind. The grand averages were found to be 15 males per toilet facility and 18 females per facility, 1.2% and 1.7% of the workers, respectively, had no toilet facilities. Ehlers and Steel19 gave recommended ratios, which are compared graphically with the ratios obtained in the survey in Figure 6. The aver- age figures found in the survey compare quite favorably with the recom- mended figures except in the case of showers. It was found that many plants had no showers at all, or possibly one in the boiler room, whereas no showers were provided for the main body of employees. It will also be noted that ratios found in the extraction of minerals industry are entirely out of line with the other results. This is due to the fact that the work is underground and it is difficult to provide drinking and toilet facilities for mine workers. However, this industry is well provided with showers, the ratio being one for every 14 employees on the average. Merely because the average ratios for an industry are equal to or better than the recommended ratios does not mean that this industry is well equipped with sanitation facilities. It is also necessary to consider the percentage of employees having no facilities at all. For example, in the extraction of minerals industry, 68.6% of all of the employees have no fountains provided and about half of the employees have no lavatory facilities. This is a very important point, because one is liable to assume that Indiana industries provide sufficient facilities, especially if it is judged on the basis of ratios alone. It should be remembered that these ratios were computed only on the basis of the number of workers in plant pro- viding one or more of the facilities; workers in plants providing no facili- ties were omitted. One other point should be mentioned in connection with the number and location of sanitation facilities. The layout and size of the plant, as well as the type of industry, must be considered when providing facilities. Foundries and machine shops certainly require more washing facilities than do glove or clothing factories. Each plant, therefore, presents its own problem and recommended ratios are merely approximate numbers prescribed for industry as a whole. Faulty plumbing has been overlooked generally in industrial sanita- tion because communicable diseases have not been considered as important as industrial poisonings or accidents. However, it has been stated by one 40 authority20 on this subject that “there have been more cases of illness among industrial employees . . . resulting from defective plumbing than from any other one industrial source in recent years.” The reason for this is that a contaminated water supply affects all of the employees in a plant while the number of employees exposed to great danger from harmful materials is usually only a small part of the total personnel. RECOMMENDED RATIO * HAT 10 OBTAINED FACILITY FOUNTAIN) lAVATORIO jl+OWtR) TOILET) M/VLt TOIUET* ftn/VLt URlHALt M/VLt EACH SYMBOL REPRESENTSSIX PERSONS STEEL ""Municipal and Rural Sanitation"'McbrawHiH'Z? Drinking Facilities Washing Facilities Toilet Facilities Industry or Service Group Number of Maximum Number of Fountains Lavatories Showers Number all % not No. persons Urinals plants % not served® % not served’ % not served’ per toilet % not served3 Male ratio1 Male Female Total Number Ratio' Number Ratio1 Number Ratio1 Male Female Male Female Male Female Number 2,545 217,707 77,029 294,736 8,105 12.7 34 23,925 3.9 12 3,395 48.7 46 14,243 6,041 1.2 1.7 15 13 4,992 25.5 32 74 4,801 14 4,815 16 68.6 94 25 49.7 97 319 9.5 14 8 28.0 78.6 40 89,4 127 2 2 4 Manufacturing and mechanical.. 2,309 107 210,823 13,277 334 73,294 2,484 1,595 284,117 15,761 1,929 7,908 508 78 11.6 84.5 23,9 32 5 19 23,535 2,408 317 3.2 0.9 0.0 12 3,021 652 49.2 7.0 100.0 49 22 13,956 974 16 5,763 339 75 0.6 0.1 0 6 1.6 15 13 4,977 23.4 32 Cigar and tobacco 10 6 1.5 0.0 2.5 14 21 15 7 21 7 326 18.0 100.0 38.3 33 Clay, glass and stone 169 100 13,066 3,637 25,262 90,121 10,433 1,665 22,516 9,055 3,631 17,826 1,854 19,352 16,935 7,630 1,986 902 2,398 4,046 5,286 8,826 14,920 22,989 42,197 97,751 12,419 2,567 24,914 13,101 8,917 26,652 447 320 1,038 2,814 387 59 937 529 170 621 17.3 28 69 35 34 31 1,023 859 2,518 10,046 1,336 111 1,092 1,344 508 1,973 13.3 0,0 3.7 1.5 2.1 0.3 12.0 2.2 0.1 0.5 13 27 16 10 9 23 20 10 18 13 205 19 496 1,124 140 17 53 91 48 176 38.2 86.5 48.9 40.0 62.1 89.8 79.2 69.4 24.8 38.8 45 163 43 52 34 15 844 309 1,656 5,837 745 91 1,538 720 252 974 246 950 937 1,029 287 59 346 463 1.9 249 32 535 14.5 2.8 3.3 6.4 14.3 12.2 4.9 1.6 11 20 65 52.7 26 480 143 21 0,2 1.3 15 18 458 36.7 35 Metals except iron and steel.., 0.0 0.3 1.3 1.3 15 14 7 7 2,566 295 10.1 18.9 32 29 287 23 22 0.2 0.1 4.7 0.4 18 15 20 16.5 70 Paper, printing and allied 272 61 98 44 140 93 4.2 5.4 15 12 7 8 401 193 43.1 40.2 32 28 Miscellaneous manufacturing.. 134 1.8 42 329 703 0.7 1.0 1.0 0.7 14 18 16 12 76 328 21.5 28.0 38 39 162 2,083 3,721 5,804 181 21.1 365 2.5 15 55 56.3 46 201 276 4.3 3.6 10 13 11 88.6 22 of Persons Per facility, obtained by dividing the total number of facilities by the number of workers in plants which provide one or more of that facility, the maximum number of employees in case of one shift; in case of two or more shifts, the maximum shift was taken. /to iNot oervea Percentage of workers employed in plants which do not provide one or more of the particular facility. TABLE 10-NUMBER OF FACILITIES PROVIDED, PERCENTAGE OF WORKERS NOT PROVIDED WITH EACH FACILITY, AND NUMBER OF PERSONS PER FACILITY* 42 Cross-connection with unsafe water supplies is probably the leader in the production of disease due to faulty plumbing. Dual water supplies immediately create this possibility. It can be seen from Table 12 that 78.9% of all employees surveyed are served with public water supplies, while 48.3% are served with private water supplies. This makes a total of 127.2%, indicating that quite a number of plants in Indiana have dual water supplies. Also plants having water-carried sewerage systems are potentially subject to the cross-connection hazard because of the danger of direct connections between water and sewer lines, leaks in sewers, back siphonage in improperly constructed or poorly installed plumbing fixtures and many other dangers. It was impossible for the survey to include a cross-connection study due to the lack of time allotted, however the number of sanitation fixtures were listed and also whether or not the fixtures were of approved type construction. This was done in regard to drinking fountains, lavatories, flush toilets, pit privies, other types of toilet facilities (such as chemical closets, non-freezing toilets, etc.) and urinals. Results are presented in Table 11. Approval is based on the recommendations of the Bureau of Sanitary Engineering of the Indiana State Board of Health. Relatively few flush toilets were found to be of proper design. This was due to the fact that very few flushometer type toilets are provided with air breaks to prevent back siphonage of the contents of the bowl when stoppage occurs which raises the liquid level to a point above the inlet. Less danger is encountered in the reservoir and float type of toilet because, if back siphonage did occur, usually only the water in the reservoir would be drawn into the water supply and not the more dangerous water from the fixture bowl. The miscellaneous types of toilets listed as “other toilets” were also generally of improper construction or design, whereas over one-third of the pit privies were found to be of approved construction. The comparatively high percentage of approved pit privies is largely due to the efforts of the WPA Community Sanitation Project directed by the Bureau of Sanitary Engineering of the State Board of Health. Only one-fifth of the drinking fountains were found to be approved due to the prevalence of the insanitary bubble fountain and the upturned faucet. Only fountains having guarded angle jets which discharge above the rim of the bowl were considered approved. A greater percent of lavatories were found to be approved. Lavatories are required to be pro- vided with an adequate drain and with faucets or inlets at least one inch above the top of the bowl. Slightly less than half of the urinals were of approved type construction, the requirements for approval being prac- tically the same as for lavatories with the addition that the inlet must be protected against splashing. Table 12 presents other data regarding general sanitation for which little comment is required except that attention should be called to the prevalence of the common drinking cup and the common towel and the lack of the provision of hot water for washing. Industry oh Service Group Number of plants Drinking Washing Toilet Facilities Fountains Lavatories Flush Toilets Pit Privies Other Type Toilets Urinals Number Percent approved Number Percent approved Number Percent approved Number Percent approved Number Percent approved Number Percent approved Total Approved Total Approved Total Approved Total Approved Total Approved Total Approved All Industries 2,545 8,105 1,640 20.2 23,925 14,969 62.5 19,221 3,033 15.8 866 334 38.6 197 34 17.3 4,992 2,363 47.3 Extraction of minerals 74 16 0 0.0 25 9 36.0 25 0 0.0 63 27 42.8 0 0 — 4 2 50.0 Manufacturing and median- ical 2,309 7,908 1,617 20.4 23,535 14,872 63.1 18,720 3,002 16.0 802 307 38.3 197 34 17.3 4,977 2,359 47 4 Chemical and allied 107 508 115 22.6 2,408 1,059 44.0 1,272 283 22.2 40 7 17.5 1 1 100.0 -326 168 51 5 Cigar and tobacco 10 78 0 0 0 317 15 4 7 91 o 0 0 Clay, glass and stone 169 447 59 13.2 1,023 646 63 T 901 54 6.0 187 73 39.0 2 1 50.0 249 125 50 2 100 320 47 14 7 85ft Food and allied 535 1,038 95 9.1 2,518 1,196 47.5 2^241 301 13.4 276 127 46.0 76 32 42.2 458 239 52.3 52 2 Iron and steel machinery and vehicles Metal industries except 480 2,814 778 27.6 10,046 8,143 80.8 6,635 1,200 18.1 168 64 38.1 63 0 0.0 2,666 1,353 52.7 143 387 88 22 7 1 3^6 735 21 59 1 1 7 ’in 29 o Lumber and furniture 287 937 135 14.4 1,092 335 30.7 1,718 148 8.6 114 28 24.6 52 0 0.0 401 100 35.0 24 9 Paper, printing and allied 272 529 84 15.9 1,344 598 44.5 1,178 129 11.0 2 0 0.0 3 0 0.0 193 70 36 3 51 170 48 28.2 508 303 59.6 581 23 4.0 0 0 0 Miscellaneous manufactur- 39.5 134 621 167 2fi ft 1 973 Personal service 162 181 23 12.7 365 88 24.1 476 31 6.5 1 0 0.0 0 0 — 11 2 18.2 TABLE 11—SANITATION FACILITIES (All Plants Surveyed) NUMBER OF FACILITIES PROVIDED AND PERCENTAGE OF APPROVED TYPE 44 Industry or Group Number of plants Drinking Washing Number of employees Public Water supply Private Water supply Indi- vidual cups Common cups Cold water Hot water Soap Common towel Indi- vidual towel Separate lunch room Indi- vidual lockers All Industries 2,545 247,817 78.9 48.3 15.3 15.9 93.3 65.0 79.4 44.8 62.7 29.9 47.5 Extraction of minerals 74 4,704 10.3 94.1 5.4 65.0 94.9 88.6 7.6 93.0 0.9 1.5 56.4 Manufacturing and mechanical 2,309 238,183 79.9 48.0 15.7 15.0 93.1 64.5 80.4 44.1 64.7 31.0 47.9 Chemical and allied 107 15,741 87.8 56.8 50.2 33.7 99.8 97.2 97.6 64.9 81.3 68.4 95.2 Cigar and tobacco 10 1,035 100.0 0.0 1.9 91.2 100.0 87.2 100.0 10.1 86.0 67.0 19.1 Clay, glass and stone 169 15,343 70.4 65.4 19.1 26.3 90.0 59.9 61.2 54.2 61.1 25.8 48.7 Clothing 100 17,456 78.0 29.2 4.6 2.5 100.0 33.9 98.2 26.3 62.5 34.0 11.0 Food and allied 535 35,464 67.4 55,3 15.7 23.6 99.3 53.4 86.9 31.9 69.6 26.9 43.4 Iron and steel machinery and vehicles 480 80,728 80.9 54.1 17.7 10.6 84.5 78.0 69.1 61.3 58.6 28.5 56.0 Metal industries except iron and steel 143 9,474 92.8 47.0 14.5 5.2 100.0 59.1 73.4 36.7 56.8 31.3 47.5 Leather 21 2,056 96.5 42.1 9.0 26,9 99.7 62.9 89.0 13.1 82.9 2.3 1.4 Lumber and furniture 287 18,757 82.1 32.3 5.0 23.7 89.4 23.8 70.0 37.2 45.5 3.9 11.5 Paper, printing and allied 272 12,075 72.2 17.8 11.5 14.4 99.4 51.4 93.8 45.1 58.8 10.4 44.1 Textile 51 8,232 75.7 65.9 0.4 4.2 99.9 69.1 98.6 8.7 88.3 62.1 50.0 Miscellaneous manufacturing 134 21,822 94.7 36.8 8.4 2.1 99.9 78.4 94.8 18.3 83.2 44.8 58.8 Personal service 162 4,930 95.0 18.6 8.0 14.3 99.3 66.3 96.6 36.3 23.3 6.9 19.5 TABLE 12—GENERAL SANITATION (All Plants Surveyed) PERCENT OF EMPLOYEES TO WHOM INDICATED SERVICE IS AVAILABLE EXPOSURES TO SPECIFIED MATERIALS 47 Potential Exposures to Specified Materials In order to obtain full information concerning potential occupational exposures in each industrial group, it was necessary to list all raw mate- rials and by-products encountered in each plant. The Field Engineers, in making the survey, listed all materials used or produced to a reasonable extent for each occupation in every plant surveyed whether the materials were thought to be harmful or not. Since there are over 500 materials which are known to be injurious under certain circumstances and since this number is increasing rapidly as new methods and products are intro- duced, it was necessary for the purpose of tabulation to combine many of the similar materials into one group. Materials were therefore coded into 51 of these major groups and each material was classified into one of the groups. Appendix A presents the major groups together with ex- amples of the materials classified under each group. The various forms used in obtaining the data and in tabulating both by material, and by occupation and material are presented in Appendix B. It should be pointed out that no quantitative tests were made to de- termine the degree of exposure that each worker had to any particular material. As a result it was thought best to tabulate only those materials which were considered as 'potential hazards to the workers. Thus it is desired that the material exposures listed in the following tables and discussion be considered as potentially capable of producing an occupational disease. The degree of toxicity of each material will vary with the quantity present, control measures used, and individual susceptibility of workers. Tables 13 and 14 show the number and percent of workers respec- tively, in each industrial group surveyed that were exposed to the various groups of materials. The material group to which the largest number of workers were potentially exposed was metals. The classification of metals does not include such metals as arsenic, chromium, mercury, manganese, lead, antimony and selenium because these are the most toxic metals and were given separate classifications. The heading Metals (N.O.S.), in- cludes all metals other than those indicated above and consists chiefly of iron, steel, zinc, copper, tin, brass and aluminum. Iron and steel dusts are prevalent in Indiana due to the large iron and steel industry in this State. As these dusts are much less toxic than such metals as lead, chromium and mercury, it does not follow that controlling the exposures to Metals (N.O.S.) is Indiana’s largest industrial hygiene problem. Lead, which ranks eleventh in number of exposures is a far greater problem due to the high toxicity of this material and its wide spread use. Dermatitis producers, second in number of exposures, creates an- other major problem. Many materials are included under this classifica- tion which may cause anywhere from a slight but disturbing irritation of the skin to ulcerative lesions, such as are seen by chrome ulcers. High humidity and extreme temperature changes in themselves do not appear to be harmful to the workers. However, Bloomfield4 has shown that workers exposed to extreme temperature changes have a far greater pneumonia rate than other industrial workers. Even common colds may cause enough lost time among workers who are subject to a hot and cold environment or a moist environment to justify a serious effort to con- trol these conditions to a point where they are no longer a problem. Other important materials responsible for larger number of exposures are silica dust, lead, carbon monoxide, organic solvents, paints, and sul- phur dioxide. While number of exposures is very important, it is still not a true picture. More pathology may occur among the 6,884 workers ex- posed to lead than in the 36,549 workers exposed to other metals, so that relative importance of the various materials should also be considered. As each industrial group is discussed a table will be shown of the material exposures as found in each industry in that group. 48 TABLE 13—NUMBER OF WORKERS EXPOSED TO SPECIFIC MATERIALS IN INDUSTRIAL OR SERVICE GROUP SURVEYED Materials Total all industries surveyed Extrac- tion minerals Chemical and allied Tobacco and cigar Clay, glass and stone Clothing and allied Food and allied Iron and steel Metals other than iron and steel Leather Furniture and lumber Paper and allied Textiles Miscel- laneous Mfg. Personal services Metals (N. 0. S.)* 36,549 164 1,185 4 1,230 58 399 26,886 2,959 7 372 397 44 2,836 8 Dermatitis producers 27,599 129 911 379 523 99 11,601 8,354 366 338 1,468 732 330 2,088 281 Organic dusts 22,948 27 843 190 355 2,548 2,164 3,025 454 215 6,448 725 3,751 2,182 21 High humidity 15,623 16 435 33 222 1,083 6,102 860 94 127 206 255 2,734 1 135 2,321 Extreme temperature changes 12,921 42 1,379 1,942 11 1,831 6,746 381 8 53 36 5 480 7 11,842 761 131 1,675 4 10 6,974 458 20 1,534 12 1 260 2 Silicate dusts 11,312 144 786 3 2; 308 100 688 4,711 413 20 513 167 43 1,334 82 Gases (N. 0. S.) 10,844 194 825 1,344 23 1,550 4,909 547 39 159 267 25 930 32 Petroleum products 10,067 179 901 22 664 133 879 5,013 433 23 281 327 523 649 40 Non-siliceous dusts 9,647 236 214 4 2,859 22 161 3,914 716 36 310 67 29 1,070 9 6,884 4 368 128 7 112 1,794 840 8 158 1,841 18 1,605 1 Bituminous coal dust 6^800 3,320 201 3 647 59 686 lil20 82 15 266 89 40 182 90 Carbon monoxide 6,364 173 383 3 477 67 1,028 3,165 233 17 255 109 48 295 111 5 128 702 260 48 188 876 215 26 538 1,529 43 471 232 3,209 1 512 173 27 1,033 529 206 19 28 63 41 379 198 2,741 2 351 156 2 66 1,144 412 2 337 53 7 207 2 2,381 314 13 9 118 993 325 5 46 83 25 442 8 2 200 223 17 303 1,143 146 50 144 58 11 101 4 2,134 107 22 29 137 75 11 37 37 1,604 27 35 13 Sulphur dioxide 2H15 69 129 3 247 42 483 513 49 15 203 66 29 195 72 1,808 67 13 11 565 139 1 689 34 12 271 6 1,506 17 3 1 10 44 64 19 1,330 1 17 Chemicals (N. O. S.) 1,494 2 579 95 3 180 267 57 7 3 116 16 156 13 1,248 1 202 16 795 4 30 2 26 170 2 '971 32 21 22 17 27 90 352 91 230 79 10 901 209 10 10 224 97 100 57 46 2 80 66 Salts (N. 0. S.) 650 212 57 3 161 143 4 12 5 19 12 19 3 638 147 94 53 69 84 1 7 11 172 606 124 149 1 28 70 2 4 221 7 579 5 280 132 19 14 129 452 82 8 4 4 120 28 6 11 106 83 411 8 189 93 2 12 9 98 318 168 1 11 2 29 75 7 1 3 1 5 15 315 73 159 1 70 11 1 296 40 5 6 54 25 6 14 40 2 35 61 232 10 39 1 93 59 12 5 13 215 18 17 15 62 23 51 11 18 213 10 12 20 2 169 154 10 90 4 1 40 3 6 136 8 7 1 27 4 20 28 33 8 132 4 38 39 5 46 122 33 77 10 2 107 14 44 47 2 77 2 1 69 3 2 77 5 9 49 1 3 10 29 29 26 22 4 11 9 2 6 6 2 2 ’Includes metals other than arsenic, chromium, cadmium, mercury, manganese, lead, antimony and selenium It is chiefly iron, steel, zinc, copper and tin. (N. O. S.) Not otherwise specified. 49 Materials Total all industries surveyed Extrac- tion minerals Chemical and allied Tobacco and cigar Clay, glass and stone Clothing and allied Food and allied Iron and steel Metals other than iron and steel Leather Furniture and lumber Paper and allied Textiles Miscel- laneous Mfg. Personal services Total Number All Workers 247,817 14.7 11.1 4,704 3.5 2.7 15,741 1,035 15,343 17,456 35,464 80,728 9,474 2,056 18,757 12,075 8,232 21,822 4,930 Metals (N. 0. S.)t 7.5 5.8 0.4 36.6 8.0 3.4 0.3 0.6 1.1 32.7 33.3 10.3 31.2 3.9 0.3 16.4 2.0 7.8 3.3 6.1 0.5 4.0 13.0 9.6 0.2 5.7 9,3 0.6 5.4 18.4 2.3 14.6 6.1 3.7 4.8 10.5 34.4 6.0 45.6 10.0 0.4 6.3 0.3 2,8 3.2 1.4 6,2 17.2 1,1 1.0 6.2 1.1 2,1 33.2 5.2 47.1 Extreme temperature changes. 5.2 4 8 0 9 8 8 12,7 ♦ 5.2 8.4 4.0 0.4 0.3 0.3 ♦ 2.2 0.1 16.2 0.8 10.9 ♦ ♦ 8.6 4,8 1.0 8.2 0.1 * 1.2 ♦ 4.6 3.1 5.0 0.3 15.0 0.6 1.9 5.8 4.4 1.0 2.7 1.4 0.5 6.1 1.7 Gases (N. 0. S.) 4.4 4.0 4 1 5 2 8.8 0.1 4.4 6.1 5.8 1.9 0.8 2.2 0.3 4.3 0.6 3.8 5.7 2.1 4.3 0.8 2.5 6,2 4.6 1.1 1.5 2.7 6.4 3.0 0.8 3 9 5.0 1,4 0.4 18.6 0.1 0.5 4.8 7.6 1.8 1.7 0.6 0.4 4.9 0,2 2 8 2.3 0.8 ♦ 0.3 2,2 8.9 0,4 0.8 15.2 0.2 7.4 ♦ 2.7 70.6 1.3 0.3 4.2 0.3 1.9 1.4 0.9 0.7 1.4 0.7 0.5 0.8 1.8 2 6 3.7 2.4 0.3 3.1 0.4 3.0 3.9 2.5 0.8 1.4 0.9 0.6 1,4 2.3 2 0 4.5 1.7 0.3 0.5 1.1 2.3 1.3 2.9 12.7 0.5 2.2 4.7 1 3 ♦ 3.3 1.1 0.2 2.9 0.7 2,2 0.9 0.1 0.5 0.5 1.7 4.0 1 1 ♦ 2.2 1,0 ♦ 0.2 1.4 4.3 ♦ 1.8 0.4 * 0.9 * 1 0 2.0 * * 0.3 1.2 3.4 0.2 0.2 0.7 0.3 2.0 0.2 0 9 1 4 0.1 0.9 1.4 1.5 2.4 0.8 0.5 0.1 0.5 * 0 9 0.7 0.1 0.2 0.4 * 0.1 1.8 0.2 13.3 0.3 0.2 0.3 0 9 1.5 0.8 0.3 1.6 0.2 1.4 0.6 0.5 0.7 1.1 0.5 0.4 0.9 1.5 0.7 0.6 0.6 0.5 0.4 0.4 0 3 0 4 * * 0.7 1.5 ♦ 3.7 0.3 0.1 1.2 0.1 0 1 ♦ * * ♦ 0.7 0.1 11.0 ♦ ♦ Chemicals (N. 0. S.) * 3 7 0.6 * 0.5 0.3 0.6 0.3 ♦ 1.0 0.2 0.7 0.3 * 1 3 * 2.2 1.5 ♦ 0.3 0.8 ♦ 0 2 0.1 0.1 ♦ 4.4 1.9 0.8 2.8 0.4 0.2 Alcohols, esters and ethers.... Salts (N 0 S.) 1 3 ♦ * 0.6 0.1 1.1 0.3 0,4 ♦ 0.4 1.3 1.3 0,4 * 0.5 0.2 ♦ 0.6 * 0.2 0.1 ♦ • 0.3 0.2 0.2 0.2 0.2 0.1 0.1 0.1 » 0.9 0.8 0 6 0.1 « 0.9 * * ♦ 0.8 1.0 ♦ 0.7 * * 1.0 0.1 0.3 1.4 0.1 0,1 0.6 Halogenated hydrocarbons 0.5 0.1 1 1 * * ♦ 0,1 0,3 * 0.1 0.5 1.7 0.2 1.0 ♦ * * 0.4 ♦ * ♦ * * ♦ ♦ ♦ ♦ * * 0.5 0 3 1 0 ♦ * 0.1 * * 0.2 ♦ ♦ 0.7 0.4 ♦ 0.2 1.2 0.1 0,1 0.3 0 1 * 0.3 * 0.1 ♦ 0.1 ♦ * * 0.1 0.4 ♦ 0.4 * ♦ 0.2 * 0.8 ♦ 0.1 0.1 0.5 * * 1,9 * ♦ ♦ ♦ * 1.3 * 0.2 0.3 0.2 0.2 * ♦ ♦ 0.4 ♦ 0.2 ♦ 0.2 0.1 ♦ 0 5 0.1 « TPI • j ♦ 0 3 0.5 ♦ ♦ * * ♦ * * * * 0.1 ♦ * 0.2 ♦ 0.2 * 0.1 * a j a ♦ ♦ ♦ ♦ * * * o us . JThis includes metals other than arsenic, chromium, cadmium, mercury, manganese, lead, antimony and selenium. It is chiefly iron, steel, zinc, copper and tin. *Less than 0.1% (N. 0. S.) Not otherwise specified. TABLE 14—PERCENT OF WORKERS EXPOSED TO SPECIFIC MATERIALS IN INDUSTRIAL OR SERVICE GROUP SURVEYED CONTROL MEASURES Sandblasting Cabinet—an example of enclosure. Parts are placed in cabinet and through gauntlet openings, operator handles and blasts the pieces. Spray Painting Booth—an example of enclosure and local ex- haust as control measures. Note large exhaust duct. 53 Control Measures There are any number of satisfactory methods of controlling the hazards due to material exposures depending upon the type of material and the method in which it is used. In selecting a means of controlling any exposure, it is necessary to know the nature of the material, its safe threshold, and type of pathology it may produce in toxic concentrations. The general methods of control will be presented with the under- standing that, while one method may be entirely satisfactory for one material, this same method may be valueless as the control of another material. The principal control methods are: 1. Substitution of a non-toxic material for a toxic one. 2. Isolation of the hazardous occupation from the other occupations, 3. Prevent the dispersion of dusts, fumes, gases, etc., by: a. Applying local exhaust at the point of origin. b. Enclosing the operation or process. c. Using wet methods at the point of origin. d. Installing either positive or negative general ventilation, or both. 4. Require the wearing of personal protective devices, such as: a. Respirators. b. Air line respirators or pressure helmets. c. Gas masks. d. Protective clothing, such as gloves, aprons, boots, head and body coverings, e. Protective creams, salves or ointments. 5. Other protective or preventive devices such as chairs, salt tablets and adequate lighting. The above methods are not all inclusive but present a general picture of the methods used in practice. One method may be sufficient or it may require several to control the exposure adequately. The controls are listed in order of importance, it being much more important to eliminate the hazard by substituting a harmless product than by trying to control the hazard once it is present by prevention of dispersion or applying protec- tive devices. Respirators and gas masks should be the last resort and should not be considered unless more desirable methods can not be used. Not all of the above controls were listed as such in the survey; how- ever, the more important controls provided by industry in each work room and for each occupation were tabulated. No information was secured on the adequacy of any control. Some of the controls provided were crude makeshifts while others were well designed and properly installed. Even if a worker was provided with the correct control, he may not have been properly safeguarded because of improper application or poor maintenance of that control. The tables showing the controls provided by Indiana in- dustries, therefore, indicate only that industry has provided that par- ticular type of control and no attempt was made at this time to measure its adequacy. 54 Table 15 presents a summary of controls provided in all industrial groups surveyed. It is admitted that this table does not mean as much as the individual tables for each industry; however, this table was pre- pared for comparison with other states which only provided a single table of controls. As would be expected, extremely toxic materials have a higher percentage of controls than relatively less toxic materials. Materials such as silica dust (44.5% of exposed workers had controls), lead (31.8%), organic solvents (30.6%), alkalis (32.3%), paints (53.0%), mineral acids (51.7%), cyanides (70.6%), halogenated hydrocarbons (41.6%), chromium (73.5%), benzene (47.4%), accelerators (80.8%), mercury (65.6%), cadmium (76.5%), selenium (100%) and amines (100%) headed the list. It will also be noted that many of the workers provided with controls had more than one control for that particular exposure. The prevalence of negative general ventilation and local exhaust is distinctly noticeable. In obtaining data on respirators the field engineers noted whether or not each respirator was the proper type for the particular material ex- posure. The United States Bureau of Mines maintains a testing laboratory for respirators and has typed the various materials which each respirator will handle satisfactorily in certain concentrations. The types listed are: 1. Type A—Pneumoconiosis producing or nuisance dusts (protection against quartz, asbestos, iron ores, cement, limestone, gypsum, coal, coke, charcoal, wood, cellulose, flour and aluminum). 2. Lead Dust (protection against mechanically generated lead dust). 3. Type A and Lead Dust (protection against a combination of Type A and Lead Dust). 4. Type B—Fumes (protection against fumes of metals such as lead, mercury, manganese, magnesium, aluminum, antimony, arsenic, etc.). 5. Type C—Mists (protection against the mist of chromic acid, spray painting mists with lead paints, and spray painting mists with vitreous enamels). Each respirator approved under one of the above types has a Bureau of Mines approval number and these numbers were noted by the engineers and checked against the approval sheet. In this way it was possible to classify respirators into approved and non-approved types for each mate- rial. It will be noted that many respirators were provided for certain materials and were not intended for those materials, such as a lead dust respirator being used for lead fumes. Also quite a few respirators were provided for harmful vapors and gases for which no approved respirator to date has been developed. More information, however, can be obtained from the tables under each industrial group than from the master table. Material Exposure by Occupation It was also desirable to determine just where each worker that was exposed to injurious materials could be located in order that future studies could be made to determine the degree of exposure, the effectiveness of the controls, if any, and the desirable corrections to be made to make his occupation less hazardous. Also in the event that a study involving medi- cal, engineering and laboratory services would be desired, it would be relatively simple to find out just where the hazardous occupations in each industry would be. This information has been obtained in about a dozen 55 Material Number of workers exposed Percent or Exposed Workers Having Indicated Type or Control i Percent of Exposed workers having one or more controls General ventilation Local exhaust Enclosed Process Wet Method Gas mask Respirator Air Line respirator Pro- tective clothing Other Positive Negative Approved type Not approved 36,549 27,599 22,948 15,623 12,921 11,842 11,312 10,844 10,067 9,647 6,884 6,800 6,364 5,128 3,209 2,741 2,381 2,200 2,134 2,115 1,808 1,506 1,494 1,248 971 901 ' 650 638 606 579 452 411 318 315 296 232 215 213 154 136 132 122 107 77 77 29 26 11 6 2 1.8 5.4 14.8 1.5 16.0 1.5 1.8 0.4 0.5 3,5 * 0.1 * 0,4 7.7 0.2 36.2 3.5 38.6 19.9 21.8 44.5 38.8 24.7 6.6 48.0 31.8 14.4 12.7 30.6 32.3 53.0 51.7 9.7 11.2 8.9 60.9 42.9 12.4 3.3 25.1 37.4 20.5 40.3 48.3 70.6 41.6 73.5 25.5 37.1 39.5 27.6 47.4 80.8 65.6 19.1 76.5 72.1 44.9 51.9 58.4 100.0 38.5 1.8 2.6 4.2 4.7 3.1 3.7 1.1 2.1 1.6 38.5 1.9 2.9 1.8 5.4 2.3 0.7 3.8 ♦ 0.4 1.8 4.2 9.3 14.4 5.9 6.2 3.9 8.8 1.4 5.0 11.2 0.5 2.8 10.2 10.7 7.2 16.3 2.7 4.8 1.8 3.8 23.7 7.8 0.4 5.3 23.5 1.5 10.0 21.3 31.4 12.8 9.7 6.3 19.7 23.0 6.9 31.2 42.3 60.4 8.1 18.9 1.6 8.4 3.9 20.8 26.7 4.5 4.8 19.2 19.9 13.4 1.8 22.5 17.7 1.2 6.9 13.8 13.3 38.2 23.9 5.6 3.4 2.5 52.8 25.3 2.5 0.4 18.8 12.1 8.2 27.9 23.9 59.6 21.9 68.1 17.0 19.7 15.9 16.8 10.2 61.0 3.9 6.6 68.2 32.0 16.8 24.7 28.6 48.3 2.4 1.0 0.3 3.9 1.3 3.8 2.0 4.9 4.1 1.2 2.3 5.5 6.4 1.2 5.5 1.0 1.0 * 0.7 1.5 ♦ 0.4 3.2 ♦ * 8.2 10.5 6.9 4,5 4.4 1.6 1.4 « 3.5 2.4 1.1 0,6 3.4 2.4 12.7 1.2 0.4 0.8 Gases (N. 0. S.) 1.5 0.3 0.2 14.1 2.1 1.3 3.9 3.0 2.6 0.6 0.4 1.0 ♦ 0.6 0.3 0.1 0.1 1.7 0.8 6.1 ♦ * 0.7 8.1 * 16.6 0.7 ♦ ♦ ♦ 1.7 0.1 0,3 0.3 3.1 ♦ 4.3 5.1 5.6 0.5 0.2 0.5 14.2 0.6 0.3 3.3 0.3 0.6 ♦ Chemicals (N. O. S.) 0.5 ♦ 2.9 1.2 1.1 1.8 0.8 0.1 1.1 5.1 0,8 0.5 2.8 12.1 6.6 0.4 2.9 1.5 5.5 0.2 10.2 5.0 3.6 1.2 12.9 2.5 6.4 4.3 7.5 0.3 3.2 5.7 0.9 0.2 1.7 4.3 3.5 0.1 Salts (Ni 0. S.) 3.8 1.7 5.1 0.3 0.5 4.5 4.3 1.0 0.9 5.5 1.6 4,1 0.9 0.7 0.5 0.5 4.4 3.8 8.3 2.0 6.9 3.3 0.6 0.3 0.7 3.0 0.4 2.8 1.0 2.8 4.7 2.6 1.9 5.2 2.9 11.4 9.0 25.2 4.4 2.9 3.0 55.7 15.9 27.3 1.3 100.0 1.5 0.8 13.9 1.9 3.3 6.5 2.6 3.9 2.5 7.8 7.8 38.5 100.0 100.0 •Less than 0.1% (N. 0. S.) Not otherwise specified. TABLE IS—PERCENT OF EXPOSED WORKERS HAVING CONTROLS IN ALL INDUSTRIAL AND SERVICE GROUPS SURVEYED 2,545 Plants; 247,817 Employees 56 different industries merely to present the more important materials and the occupations where these materials were encountered. Similar informa- tion is available for the remaining industries, but is not presented in this report in order to save space. The material exposure by occupation tables will be found in the particular discussion relating to the industrial group being considered. The occupational analysis for the Paint and Varnish Industry is presented along with the other data pertaining to the Chemical and Allied industrial groups and so on. Occupations were very general in nature and many similar occupations were combined in order to prevent the table from becoming too long. The number of workers in each occupation which were found to have exposures to each material was listed. A few of the material exposures for some occupations may appear to be out of line, but in those cases the workers probably had two or three jobs and as a result had more exposures than the majority in that occupation. Occupational tables were not made up on these industries for which other states had already completed similar tables. The State of New Hampshire notably has covered certain industries very well and it was felt that new industries should be selected for the Indiana report rather than a duplication of this work. Each table dealing with occupational exposures will be discussed as it is presented. EXTRACTION OF MINERALS Placing sand into the sandbox of haulage tractor in a coal mine. The sand is applied on rails for stops and is continually ground and reground, thereby increasing the silica con- tent of haulage ways. Machine used to cut coal in mines prior to blasting. 59 EXTRACTION OF MINERALS The number of workers exposed to various materials in the extraction of minerals classification is shown in Table 16. For this industry three sub- divisions are presented: coal mines, sand and gravel pits, and limestone quarries. If the limestone was also fabricated as well as extracted, that plant was not classified under this heading, but under manufacturing and mechanical; sub-group lime and artificial stone. This will explain why so few persons are listed in the limestone quarry industry. In these industries .approximately 10 major exposures were found of a total of 51. The coal mines contributed to the greater number of workers, as well as exposures to bituminous coal dust, which was the leading material ex- posure for this group. Silica dust was next in numerical importance. The coal mines, through “the technique of sanding the rails” in the haulage ways contributed heavily to this exposure. (See photograph on fly leaf.) The balance was in the sand and gravel pit industry. Non-siliceous dust, chiefly limestone in this instance, was next. Limestone is practically pure calcium carbonate and was therefore classified as a non-siliceous, and con- sequently non-silicosis producing dust. Again, it should be pointed out that these figures are merely based on tabulations of potential exposures and no quantitative evaluations were made. Since industrial establishments have been classified according to their chief product, all the operations in an industry will not be common to that industry alone. This factor must be taken into consideration with respect to the mining industry. The survey of coal mines, for example, also include outside activities as machine shops, offices, repair men, etc. No attempt was made to sub-divide these industries into departmental divi- sions for any of these reports, since we were mainly concerned with ex- posures for the industry as a whole. Material Number and Percent of Workers in Each Sub Group Exposed to Specified Material Total Coal Mines Sand and Gravel Limestone Quarries1 No. % No. % No. % No. % 4.704 4,125 87.7 371 7.9 208 4 4 Bituminous coal dust 3,320 70.6 3,269 79.2 27 7.3 24 11.5 761 18 2 705 17.1 56 15.1 Non-siliceous dusts 236 5.0 45 1.1 88 23.7 103 49.5 Oases (N. 0. S.) 194 4.1 168 4.1 2 0,5 24 11.5 Petroleum products 179 3.8 119 2.9 54 14.6 6 2.9 Carbon monoxide 173 3.7 130 3.2 12 3.2 31 14,9 Metals (N. 0. S.) 164 3.5 154 3.0 6 1.6 4 1.9 Silicate dusts 144 3.1 117 2.8 8 2.2 19 9.1 Dermatitis producers 129 2,7 124 3.0 3 0.8 2 1.0 Sulphur dioxide 69 1.5 52 1.3 5 1.3 12 5.8 42 0.9 17 0.4 25 12.0 Organic dusts 27 0.6 16 0.4 3 0.8 8 3.8 16 0 3 16 0 4 4 4 0 1 2 ♦ 2 * 2 ♦ 9 ♦ 1 * 1 ♦ 1 ♦ 1 ♦ ‘Less than 0.1% 'Only Quarrying—if engaged in finishing, then the industry is classified under Clay, glass and stone. (N. 0. S.) Not otherwise specified. TABLE 16—EXTRACTION OF MINERALS Control Measures Used: Table 17 illustrates the engineering con- trol measures used by the industry to prevent the occurrence of occupa- tional diseases; positive general ventilation was used practically to the exclusion of all others. This is due to the fact that Indiana laws compel mine operators to use positive ventilation in the mines. The wet methods used in the control of non-siliceous dusts were chiefly in the sand and gravel industry. Local exhausts were used for 0.8% of exposures of non- siliceous dusts. 60 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type of Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved 3,320 761 236 194 179 173 164 144 129 69 42 27 16 4 2 2 1 1 78.5 65.8 25.8 30.9 1.1 35.3 35.4 20.1 0.3 0.4 2.6 1.8 13.6 1.2 0.1 2.9 79.5 68.3 40.3 31.4 2.2 35.3 36.0 23.6 0,8 0.5 1.1 Metals (N. 0. S.) 0.6 2.1 i.4 2.9 2.9 11.9 22.2 62.5 11.9 22.2 62.5 (N. 0. 8.) Not otherwise specified. TABLE 17—EXTRACTION OF MINERALS INDUSTRY—CONTROLS 74 Plants—4,704 Employees CHEMICAL AND ALLIED TABLE 18-CHEMICAL AND ALLIED INDUSTRIES Number and Percent op Workers in Each Sub Group Exposed to Specified Materials Material Total Explosives etc. Fertilizer Gas works Paints and varnish Petroleum refineries Soap Blacking, stains, etc. Chemical works Compressed gases Drugs Glues Greases Oils not Pet. Cosmetics Chemicals (N.O. S.) No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % Total No, Workers Employed.. 15,741 84 0.5 267 1.7 166 1.1 678 4.3 7,659 48.6 1,584 10.1 351 2.2 1,156 7.3 150 1.0 2,527 16.1 47 0.3 133 0.8 46 0.3 77 0.5 816 5.2 Extreme temperature changes— 1,379 8.8 2 2.4 37 22.3 12 1.8 1,170 15.3 28 1,8 5 1.4 76 6.6 19 0 8 12 1 20 9.0 0.8 15.0 3.8 18 36 126 49 2,2 4.4 15.4 6,0 Metals (N. O. S.) 1,185 7.5 3 3.6 1 0.4 9 5.4 83 12.2 782 10.2 70 4.4 18 5.1 92 8.0 72 2.8 7.9 2.0 5 10.6 17.0 ? 1 5 10.9 8 12 10.4 15,6 3.9 Dermatitis producers 911 5.8 8 9.5 5 1.9 9 5.4 23 3.4 314 4.1 50 3 2 112 38 31.9 10 8 24 48 44 123 2 1 199 51 8 1 6 i Petroleum products 901 5.7 9 10.7 2 0.8 14 8.4 29 4.3 596 7.8 56 3.5 4.2 3.8 10.6 843 5 4 15 17.9 139 52.1 48 13 7.1 1.9 122 465 1.6 6.1 185 19 11.7 1.2 25 6 7.1 1.7 i Gases (N. O. S.) 825 5.2 24 9.0 47 28.3 42 28.0 53 64 48 181 73 74 12 2.1 3 2 3 2.6 161 30 19.7 3.7 780 5 0 2 2 4 1 0 4 19 11 4 19 134 37 2,8 19.8 5.5 494 386 222 6.4 5.0 2.9 1 8 49 3.1 0.4 4.2 8.8 10 1 1.1 24.2 3.7 0.3 2.8 1.7 5 8 1 3 r» i 5.3 1.5 2.3 5.3 15.8 5.3 i 2.2 8.7 6,5 2.2 2.2 2.2 11.7 2.6 702 4.5 1 1.2 1 0.4 4 2 4 85 13 1 10 5.3 2. o 1.9 7.2 2.9 2.9 0.5 6.4 9 50 6.1 Chemicals (N. O. S.) 579 3.7 4 2.4 67 139 160 29 80 25 51 2.7 4.7 1.3 4.0 2 13 1.6 1.6 512 3.3 19 22.6 7 1.0 135 6.9 2.2 4.4 i i 2.6 13 High humidity 435 2.8 6 2.2 12 7.2 2 0.3 86 1.1 2 21 36 5.0 4.4 383 2.4 2.3 2.2 2.0 4 4.8 1 0.4 15 9.0 17 2 5 225 2.9 20 1.3 6 6 1 2.1 Lead n.i 11.5 17 368 351 314 75 78 134 231 99 1.7 3.0 1.3 32 2.0 0.3 1.8 7 2.0 60 5.2 2 1.3 58 2.3 Mineral acids 15 5.6 4 28 20 80 1.7 6.9 1 0.7 13 80 14 9 16 0.5 3.2 0.6 0.4 0 6 3 2.3 3.0 11.3 8 1.0 223 1.4 79 11 7 2 ♦ 75 4.7 i2 14 3.4 4.0 2.0 5.3 0.7 6.4 15 4.3 10.9 2.6 Non-siliceous dusts 214 1.4 62 23.2 9 1.3 58 0.8 5 0.4 3.6 8 16 44 2.0 5.4 0.2 0.2 6.4 1.5 0.1 11.5 2.5 0.5 3.3 0.4 Salts (N.O. S.) 212 1.3 1 1.2 133 49.8 4 2.4 4 0.6 6 0.4 42 1 3 2.3 Alcohols, esters and ethers 209 1.3 36 5.3 4 0.1 42 2.7 7 2.0 12 1.0 106 82 12 152 15 4 2 202 1,3 5 1.9 30 0 4 3 0.9 0.9 4.3 2.1 24 7 18.0 5.3 8.7 4.3 52 12 1 94 20 Bituminous coal dust 201 168 1.3 1.1 5 6.0 1 0.4 51 30.7 8 1.2 51 7 0.7 0 1 5 5 0.3 0.3 3 39 3 3.4 0.3 4 2.7 0.5 6.0 0.6 1 2 Coal tar products 147 0.9 2 0.3 28 6.4 2 0.8 6 Silica dust 131 0.8 4 0,6 71 0.9 2 0.6 34 2 9 Sulphur dioxide 129 0.8 4 4.8 1 0.4 14 8.4 6 0.9 5 0.1 10 0.6 66 5 7 3 2.0 10 7 0,4 0,3 3.0 2.6 1 2 1 4 3.0 Sulphur 124 0.8 16 19.0 28 10,5 13 0.2 33 2.9 27 3 107 0.7 2 2.4 1 0.4 8 1.2 2 * 7 2 0 76 65 1 1.5 8.7 2.6 Halogenated hydrocarbons 82 0.5 4 0.6 2 « 11 3.1 Asbestos dust 73 67 40 0.5 0.4 0.3 1 66 0.1 9.7 68 1 6 0.9 2 0.1 i 0.8 Organic acids 0.1 1 0.1 2.9 28 1.1 0.6 Arsenic 33 0.2 33 32 0.2 10 1.5 7 0.1 10 2.8 2 0.1 « 0.4 1.3 Hydrogen sulphide 22 0.1 10 0.1 1 3 11 Benzene 18 0.1 4 2,4 10 1.5 1 ♦ 0.1 0.6 Antimony 17 0.1 1 ♦ 16 Fluorides 14 0.1 14 1.2 Mercury 10 0.1 10 1 0.4 * Aldehydes 10 0.1 5 0.7 0.5 8 0.1 6 0.9 2 0.6 Chromium 8 6 5 0.1 * 5 0.7 3 0.1 Chlorine * 6 5 0.2 0.2 0.2 Cyanides 5 ♦ 1 0.4 4 Manganese 2 2 « 2 0.3 ‘Less than 0.1% (N. 0. S.) Not otherwise specified. 63 Chemical and Allied Industries Exposures: Table 18 shows the number and percentage of workers exposed to the specific materials in all chemical and allied industries, ac- cording to each sub-division. For the industry as a whole extreme tempera- ture changes, metals (N.O.S.), dermatitis producers, petroleum products, organic dusts, gases (N.O.S.), silicate dusts and organic solvents seem to be the chief exposures. Extreme temperature changes head the list because of the concentration of petroleum refineries, chemical works, and gas works in the state. Metals run high because of the large paint in- dustry in the state, as well as the large maintenance crews in the oil refineries. Petroleum products are high in the list because of the large refineries. Control Measures: The types of control used by industry for various exposures are noted on Table 19. For example, of the 911 workers poten- tially exposed to materials capable of producing some sort of dermatitis, only 11.5% had control measures instituted, and in this instance it was protective clothing (gloves usually). Lead dust is controlled by positive and negative ventilation, as well as by local exhausts, enclosed methods, wet methods and respirators. Of the respirators provided by industry, 14.1% of the workers exposed to lead had respirators which were not approved for lead, while only 5.4% had approved type respirators. This was seen in other industries also and at an early date lists of approved types of respirators for various exposures were sent to Indiana plants for their guidance. 64 Material Number of workers exposed Percent of E posed Workers Having Indicated Type of Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved 1,379 0.2 1.1 0.7 0.4 0.6 6.7 8.6 Metals (N. 0. S.) 1,185 0.9 4 3 1.7 8.7 1 9 1 3 0 1 0.2 17 0 911 11.5 11.5 901 0.1 20.0 0.7 20.8 843 7.3 8.8 19.6 7.3 3.4 13.2 41 7 825 3.0 2.8 16.7 0.7 0.8 25.6 786 1 0 2,4 8.3 1.8 2.3 6.8 2.7 21 3 702 0.7 2.9 4.0 18.3 3.9 1.4 1.6 28.3 579 10.4 7.9 0.7 1.4 0.2 12 9 512 5 9 13.3 10.2 16 8 0.4 1 0 10 4 11 7 0 4 43 3 435 12.7 26.2 7.1 1.4 34 0 383 1.8 4.7 1.3 7 8 368 5.7 1.1 11.7 14.4 1.1 5.4 14.1 3 8 36 7 351 0.6 7.1 7.7 3.7 16 6 314 8,3 13.7 5.1 22.3 2.2 5.4 21.0 4.5 62 4 223 0.4 4.0 1.8 4.5 0.4 2.7 11.2 214 6.5 1.4 1.4 0.5 9.8 30.8 12.6 56 6 Salts (N. O. S.) 212 1.4 23.1 1.4 3.3 17.0 42 8 209 19.2 45.8 17.2 17.2 0.5 1.4 3.8 10.1 65 6 202 9 9 9 9 201 0,5 1.5 2 0 168 11.9 32.2 7.1 24.4 1.8 48 2 147 4.1 1.4 2.7 8 2 131 3.1 3.1 22.1 29.0 6.1 3.1 64 8 129 21.7 3.1 24 8 124 4.8 9.7 1,6 8.1 33.9 21.8 70 9 107 82 14.6 12,2 9,8 4.9 7.3 22 0 73 2.7 5.5 5 5 67 1.5 22.4 4.5 26 9 40 5.0 32.5 55.0 7.5 47.5 7.5 97 5 33 57.6 51.5 93.9 33.3 100 0 32 3.1 25.0 3,1 3.1 34 3 22 45.4 45 4 18 17 29.4 29 4 14 14.3 14.3 57.2 71 5 10 40.0 40.0 30.0 60.0 60.0 10 8 12.5 12 5 8 25.0 37.5 25.0 37.5 6 100.0 100 0 5 5 80.0 80.0 60.0 20.0 80 0 100 0 2 2 (N. O. S.) Not otherwise specified. TABLE 19—CHEMICAL AND ALLIED INDUSTRIES—PERCENT OF WORKERS EXPOSED TO SPECIFIED MATERIALS HAVING INDICATED CONTROLS 107 Plants: 15,741 Workers 65 Occupational Analysis of Paint Industry: By rearranging the expos- ures listed on Table 18 for the paint and varnish industry and listing these in descending order and by listing the occupations where these exposures occur, we derive Table 20. Thus it can be seen that for the paint industry the exposure to organic solvents is a sizeable one. Should the industry care to minimize this exposure it can be seen by referring to Table 20 that the occupations that contributed mostly to this exposure are the mixers, lacquer and varnish makers, cookers, paint grinders, thinners and reducers. Thus adequate control measures for this group of occupations would greatly minimize the hazard of pathology due to organic solvents. TABLE 20—PAINT AND VARNISH INDUSTRY1 MATERIAL EXPOSURE BY OCCUPATION Survey Data: 17 Plants: 678 Employees; 349 Employees were given 842 Exposures Occupation Number of Workers Exposed to Specified Materials by Occupation s > 'o 00 .2 I M c O d g D 3 a | "o © a o O CQ a ’S 1 CQ © O' § ij s © 1 bfl G o JB GQ Jd a 2 ® 1 § o ® -S”8 8§ <1 03 O I a s 1 'o t-. © Pin .2 2 © •rt © s2 © a Q QQ -o © 1 OQ © 3 o § a § h cj o 02 d g CO a a <3 c a g II O -C g ° © ® S 3 * w 03 l-S 11 *3 ti s| a Total Number of Workers Exposed 134 83 79 78 75 66 48 37 36 29 23 19 17 13 12 93 38 32 33 12 30 14 10 2 15 7 2 Lacquer and varnish makers, cookers 19 13 14 2 2 23 7 5 10 18 13 13 25 22 3 7 2 5 1 10 5 3 2 2 2 9 6 \i 2 2 7 3 6 6 6 7 6 4 3 1 3 6 1 3 1 6 6 6 1 5 4 4 1 4 1 2 4 4 15 9 15 34 1 3 2 5 1 1 2 2 3 1 4 1 3 1 2 7 9 2 2 2 2 1 8 2 1 18 8 1 1 2 5 2 1 93 ■The paint and varnish industry includes paint, varnish, lacquer, wood stain and filler manufacturing. 2Organic solvents in this industry are generally turpentine, naphtha, gasoline, toluol, xylol, oleum spirits and kerosene. sThe next largest material is approximately 1-2% of the total number of exposures. (N. O. S.) Not otherwise specified. The same procedure may be used for other occupational analyses. The paint industry was not chosen for an occupational breakdown because of any preponderance of disturbing materials used in the manufacturing of paints, but because it is an industry on which occupational data was lacking. CIGAR AND TOBACCO INDUSTRY 69 Cigar and Tobacco Industry Exposures: 11 of the 51 major groups were encountered in this rela- tively small industry in Indiana. Exposures were chiefly to dermatitis pro- ducers, organic dusts, high humidity and petroleum products. Dermatitis in the tobacco industry may be encountered through specific irritant prop- erties of tobacco dust.21 The dermatoses may be allergic, infectious, or irritative and generally appear among the waterers, sorters, and pressers. Controls: The only control encountered in the industry was for organic dusts. Local exhaust methods were used for 7.9% of the 190 exposures to organic dusts. (See Table 21 for detailed study.) Material Number and Percent of Workers Exposed to Specified Material Number Percent 1,035 379 36.6 190 18.4 33 3.2 22 2.1 4 0.4 4 0.4 3 0.3 3 0.3 3 0.3 3 0.3 1 ♦ •Less than 0.1% TABLE 21—CIGAR AND TOBACCO The only control in this industry consists of Local Exhaust as a control for Organic Dusts; 7.9% of the 190 exposures to Organic Dusts were credited this control. CIGAR AND TOBACCO-CONTROLS CLAY, GLASS AND STONE Mined limestone ready for loading. 73 Clay, Glass and Stone Industry Exposures: Table 22 presents the data on exposures to materials contacted in this industry. Forty-one of the 51 major groups were en- countered, of which non-siliceous dusts, silicate dusts, extreme tempera- ture changes, silica dust, gases (N.O.S.) and metals (N.O.S.) predomi- nated. Since the limestone, cement and rock wool industries are large industries in the state, one would anticipate a preponderance of non- siliceous dust exposures. Silica bearing dust is relatively high in this series and is encountered in some of the high silica bearing Indiana clays used in the brick, tile, terra cotta, and pottery industries. This type of dust potentially may produce silicosis. It should be noted that a rather sizeable group of people are potentially exposed to asbestos dust (159) and that they may, through these exposures, develop asbestosis. Controls: Table 23 indicates the controls encountered in the handling of materials workers were exposed to in Table 22. For example, it is noted that the 1,675 persons exposed to silica bearing dusts, 45% have one or more controls instituted. The methods used were chiefly local exhaust, enclosure, wet methods, and respirators. Again it should be pointed out that 5.1% of the workers exposed to silica dust were provided with respirators which were not of the approved type for silica. Cement Industry; Occupational Analysis: Table 24 presents the most common exposures for the cement industry as well as the occupations where these exposures tend to occur. It can be seen for carbon monoxide, for example, that of the 75 potential exposures listed that 33 of them are potentially present in the occupations listed as kiln operators, feeders and chargers. The most common exposures for the cement industry are non-siliceous dust, silicate dusts, dermatitis producers, bituminous coal dust and silica dust. Lime and Artificial Stone Industry; Occupational Analysis: Data is presented in Table 25. The most common exposure is to non-siliceous dusts and occurs primarily in the cutting operations listed as planers, shapers, sawyers, stonecutters and channeling machine operators. Adequate control measures in this group would practically solve this dust problem. Rock Wool Industry; Occupational Analysis: Table 26 conveys the same information for the rock wool industry as does Table 24 and 25 for the cement and limestone industry as a whole. Rock wool industry is quite a sizeable industry in Indiana due to the fact that some of the Indiana limestone is quite adaptable to the manufacture of rock wool. The chief exposure is non-siliceous dust. 74 Number and Percent of Workers in Each Sub Group Exposed to Specified Materials Brick, Lime and Marble Roofing Rock wool Material Total tile, Mirrors Glass Cement Artificial and Potteries and Asbestos and other terra cotta stone stone asphalt products (N. O. S.) No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % 15,343 2,050 13.4 157 1.0 6,507 42.4 1,500 9.8 2,293 14.9 152 1.0 715 4.6 179 1.2 615 4.0 1,175 7.7 Non-siliceous dusts 2,859 18.6 450 22.0 9 5.7 235 3.6 318 21.2 1,170 51.0 15 9.9 91 12.7 22 12.3 25 4.1 524 44.6 Silicate dusts 2,308 15.0 191 9.3 59 37.6 1,195 18.4 261 17.4 36 1.6 51 33.6 190 26.6 23 12.8 50 8.1 252 21.4 1 942 12 7 290 14.1 1,339 20.6 67 4.5 8 0.3 56 7.8 2 1.1 23 3.7 157 13.4 1,675 10.9 718 35.0 7 4.5 '367 5.6 102 6.8 5 0.2 31 20.4 340 47.6 3 0.5 102 8.7 1,344 8.8 151 7.4 3 1.9 907 13.9 68 4.5 44 1.9 28 3.9 14 7.8 20 3.3 109 9.3 Metals (N. 0. S.) 1,230 8.0 55 2.7 39 24.8 869 13.4 75 5.0 88 3.8 2 1.3 15 2.1 7 3.9 29 4.7 53 4.5 664 4.3 43 2.1 358 5.5 80 5.3 47 2.0 1 0.7 8 1.1 45 25.1 12 2.0 70 6.0 647 4.2 232 11.3 1 0.6 120 1.8 133 8.9 72 3.1 18 2.5 13 7.3 16 2.6 42 3.6 Dermatitis producers 523 3.4 43 2.1 6 3.8 222 3.4 174 11.6 1 * 2 1.3 31 4.3 2 1.1 16 2.6 26 2.2 477 3.1 146 7.1 137 2.1 75 5.0 49 2.1 3 2.0 15 2.1 7 3.9 6 1.0 39 3.3 355 2.3 9 0.4 5 3.2 140 2.2 31 2.1 8 0.3 8 5.3 8 4.5 77 12.5 69 5.9 Organic solvents 260 1.7 6 0.3 5 3.2 117 1.8 30 2.0 3 0.1 1 0.7 22 3.1 3 1.7 15 2.4 58 4.9 247 1.6 108 5.3 60 0.9 14 0.9 19 0.8 3 2.0 13 1.8 7 3.9 5 0.8 18 1.5 222 1.4 46 2.2 5 3.2 81 1.2 5 0.3 2 0.3 2 1.1 S3 8.6 28 2.4 173 1.1 5 0.2 3 1.9 89 1.4 40 2.7 33 4.6 2 1.1 1 0.2 159 1.0 4 ♦ 155 25.2 156 1.0 10 0.5 3 1.9 27 0.4 26 1.7 43 6.0 47 4 0 149 1 0 122 1.9 27 4 4 128 0.8 9 0.4 1 0.6 66 1.0 10 0.7 1 * 9 1.3 22 3.6 10 0 9 95 0 6 6 0 3 2 1.3 24 0.4 40 2.7 1 0.1 2 1.1 10 1 6 10 0 9 94 0 6 43 0.7 8 0.5 3 1.7 16 2.6 24 2.0 77 0.5 77 1.2 Salts (N. 0. S.) 57 0.4 9 0.4 47 0.7 1 ♦ 44 0.3 44 0.7 39 0 3 3 0 5 36 3.1 29 0.2 29 0.4 22 0.1 22 0.3 21 0.1 7 0.3 3 * 11 7.2 17 0.1 3 0.1 1 • 7 1.0 1 0 2 5 0.4 17 0.1 8 0.5 9 1.5 13 * 2 1.3 7 0.1 4 0.6 13 • 4 2.5 6 ♦ 3 0 3 11 * 6 ♦ 4 0.3 1 • 10 * 6 3.8 4 0.3 10 * 10 0.2 9 « 9 0.8 8 ♦ 8 0.5 5 ♦ 1 0.6 1 * 3 0.3 4 ♦ 4 ♦ 3 ♦ 2 0.1 1 0.1 1 ♦ 1 * ‘Less than 0.1% (N. 0. S.) Not otherwise specified. TABLE 22—CLAY, GLASS & STONE 75 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type of Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive N egative Approved type Not approved 2,859 2,308 1,942 1,675 1,344 1,230 664 647 523 477 355 260 247 222 173 159 156 149 128 95 94 77 57 44 39 29 22 21 17 17 13 13 11 10 10 9 8 5 4 3 1 2.2 8.5 21.2 0.6 12.2 7.6 13.1 1.7 5.2 3.3 5.9 3.3 21.6 4.1 13.2 17.7 5.9 16.4 10.6 10.4 4.1 3.4 4.9 2.2 0.4 5.2 1.7 1.8 15.3 6.1 4.4 12.1 2.0 2.8 0.3 39.7 47.0 34.1 45.0 40.1 32.3 16.7 17.6 ♦ 5.2 4.0 0.9 7.3 17.4 5.1 0.9 0.8 ♦ Gases (N. O. S.) Metals (N. 0. S.) 8.9 2.9 0.7 0.6 6.5 3.6 1.9 7.3 9.0 4.6 1.2 12.6 9.2 38.4 1.3 2.3 43.1 4.2 4.4 4.8 6.2 2.3 3.1 0.4 13.4 63.9 15.8 6.1 14.9 42.8 69.2 27.6 17.4 19.5 25.3 26.6 67.5 33.3 4.5 15.4 100.0 7.9 0.4 3.4 0.6 5.4 0.3 4.5 1.8 0.6 16.4 0.5 4.5 17.3 37.7 14.1 14.1 8.6 4.2 18.1 23.4 9.8 0.6 9.6 10.4 2.5 4.5 2.9 0.6 6.7 2.0 2.3 8.6 Chemicals (N. 0. S.) 21.1 3.2 4.2 3.2 8.5 5.2 10.5 3.9 44.2 Salts (N. 0. S.) 1.8 31.6 4.5 7.7 48.3 7.7 15.4 100.0 19.0 5,9 17.6 15.4 19.0 5.9 64.7 46.2 30.8 5.9 17.6 15.4 30.8 5.9 47.1 30.8 7.7 30.8 100.0 80.0 100.0 100.0 100.0 20.0 100.0 20.0 100.0 100.0 ‘Less than 0.1% (N. 0. S.) Not otherwise specified. TABLE 23-CLAY, GLASS AND STONE INDUSTRIES-CONTROLS 169 Plants—15,343 Employees 76 TABLE 24—CEMENT INDUSTRY1 MATERIAL EXPOSURE BY OCCUPATION Survey Data: 24 Plants; 1,500 Employees; 976 Employees were given 1,581 Exposures Occupation Number op Workers Exposed to Specified Materials by Occupation C0 © S3 -d CO S3 8 © £3 *53 o fc 5 CO S3 *d © CJ O i3 $ m co ■+-> © • rt © II © a Q GO a fin n CO 03 S3 ,d 05 0 ;g m 03 O S3 *8 fH a a i (H © PH 02 d g CO I O a © 1 § a § h 03 O 03 (-« © _ a ® S bfi ©rd S| ■fi-3 « 02 d g 8 3 O 03 is S < ®QQ .§d 0 © © S3 'd .0 1 bfi t- 0 © 1 'o © © 1 hfi (-1 0 2 a ’3 P © §-s II Jl a Total Number op Workers Exposed 318 38 34 26 25 24 23 19 18 15 13 10 9 8 8 8 6 4 2 1 261 22 13 18 16 24 9 1 18 55 174 31 5 133 12 102 4 17 80 7 75 4 75 4 67 10 68 40 40 31 30 26 61 3 22 54 33 25 8 'o' 3 3 1 4 1 6 2 10 5 16 1 2 1 1 12 5 1 2 1 6 1 6 “3' 3 V 11 8 is 6 7 3 2 12 26 13 16 2 4 8 7 1 2 "2' 32' is' 38 29 32 4 2 13 2 '26' 15 ie' 4 1 25 16 18 5 13 13 1 21 6 38 39 18 16 1 16 ei’ 27 20 18 7 1 2 7 2 3 1 2 1 1 •Cement Industry includes plants manufacturing cement and cement products such as cement tile, block, concrete vaults, slabs, etc. Some plants in the survey make ready-mixed concrete. •Next largest material is approximately 0.9% of the total number of exposures. (N. O. S.) Not otherwise specified. 77 TABLE 25—LIME AND ARTIFICIAL STONE INDUSTRY1 MATERIAL EXPOSURE BY OCCUPATION Survey Data: 49 Plants; 2,293 Employees: 1,320 Employees were given 1,549 Exposures Occupation Number op Persons Exposed to Specified Materials by Occupation Non-siliceous dusts* Metals (N. O. S.)» Bituminous coal dust | Carbon monoxide Petroleum products Gases (N. O. S.) Silicate dusts Sulphur dioxide Extreme tempera- ture changes Silica dust Miscellaneous4 materials 1,170 246 209 187 104 64 59 45 43 41 25 23 19 16 10 10 9 9 9 8 8 7 2 86 72 49 47 44 36 19 8 5 13 2 6 6 6 6 Crusher and pulverizer operators and feeders... 3 1 1 4 1 21 3 3 12 2 36 2 14 8 6 8 51 30 24 2 21 9 2 12 1 2 25 12 3 1 1 10 5 1 17 2 1 13 ‘Primarily limestone quarrying and processing; Does not include brick, tile, terra cotta, cement, marble and natural stone plants, or potteries. Plants where limestone quarrying alone is done are classed under extraction of minerals and not included here. ‘Primarily limestone dust in this industry. •Principally iron and steel dusts. ‘Next material is approximately 0.5% of the total number of exposures. (N. O. S.) Not otherwise specified. 78 TABLE 26—ROCK WOOL INDUSTRY! MATERIAL EXPOSURE BY OCCUPATION Survey Data; 12 Plants, 938 Employees: 728 Employees were given 1,550 Exposures Occupation Number of Workers Exposed to Specified Materials by Occupation § © to o "d fc eo CO S T3 a 33 c3 E 0 O. g £ M •SS I'o w m 6 g © § O 02 •s J s 02 © O (-■ a £ J 0 02 PL. CO 'S3 CO I 1 1 bC u 0 02 d CQ 3 0 a CD .2 1 b£ U O c5 O © CO § .s £ 1o PQ 02 2 0 a 0 £ § £ U c3 O © >> © 2 < *3 1 43 43 hfi 2 02 ® +3 © • r? © CO rZZ gl © a 0 CQ O S3 3 Jm a Sh 1 0 J| T3 -g .£ E S Total Number of Workers Exposed .... 517 120 06 66 54 50 30 25 15 14 10 9 9 6 6 5 5 4 3 2 209 81 45' 157 109 92 3 6 3 9 30 6 3 6 1 69 6 30 47 46 41 38 38 35 33 28 26 24 41 95 2 30 45 45 45 48 50 3 3 2 3 3 3 2 9 10 6 6 i’ 1 6 9 6 2 8 6 2 6 1 1 9 2 6 1 3 22 12 20 23 18 6 2 2 25 6 23 2 3 3 4 1 12 23 5 18 4 21 il 18 3 5 3 2 1 1 5 3 3 2 tRock wool plants are classified under Rock Wool, other (N. 0. S.) in the clay, glass and stone industries. Only plants primarily making rock wool are included here. ‘Next material is less than 1.0% of total number of exposures. (N. O. S.) Not otherwise specified. CLOTHING INDUSTRY 81 Clothing Industry Exposures: Organic dusts, petroleum products and silicate dusts were the materials giving the most potential exposures in the clothing industry. Frequent exposures to high humidity were also noted. The data on physical conditions which are given for this industry or any industry in this survey are of limited value only. No actual measurements of physical conditions were made and the reporting of potential exposures to such conditions depended upon the personal judgment of the surveyor and his knowledge in the industry. These physical data have been included to indicate where one may make studies of such environments. (See Table 27 for detailed analysis of the industry.) Controls: A glance at Table 28 will reveal that outside of general ventilation few control measures were instituted. TABLE 27—CLOTHING AND ALLIED INDUSTRY Material Number and Percent of Workers in Each Sub Group Exposed to Specified Material Total Gloves Shirts collar and cuff Suits Women’s clothing Other clothing (N. O. S.) No. % No. % No. % No. % No. % No. % Total Number Workers Employed. . 17,456 1,939 11.1 1,330 7.6 7,583 43.5 3,108 17.8 3,496 20.0 2,548 14.6 312 16.1 67 5.0 1,683 22.2 62 2.0 424 12.1 High humidity i;083 6.2 117 6.0 193 14.5 '265 3.5 125 4.0 383 11.0 Petroleum products 133 0.8 16 0.8 11 0.8 42 0.6 18 0.6 46 1.3 Silicate dusts 100 0.6 6 0.3 8 0.6 35 0.5 11 0.4 40 1.1 99 0.6 1 ♦ 49 0.6 44 1.4 5 0.1 90 0 5 90 1.2 Carbon monoxide 67 0.4 6 0.3 3 0.2 18 0.2 17 6.5 23 0.7 Bituminous coal dust 59 0.3 7 0.4 6 0.5 18 0.2 8 0.3 20 0.6 Metals (N. 0. S.) 58 0.3 12 0.6 5 0.4 26 0.3 7 0.2 8 0.2 48 0 3 7 0.4 6 * 1 34 1.0 Sulphur dioxide 42 0.2 6 0.3 3 0.2 11 0.1 4 0.1 18 0.5 Ink 29 0.2 8 0.4 2 0.2 7 3 * 9 0.3 27 0.2 1 ♦ 10 0.1 16 0.5 Gases (N. 0. S.) 23 0 1 1 * 4 17 6.5 1 Non-siliceous dusts 22 0.1 12 0.6 1 * 5 * 3 * 1 ♦ 22 0 1 1 21 0.6 16 * 16 6.5 11 * 3 * 8 0.3 10 * 4 * 6 0.2 9 * 9 0.3 9 ♦ 9 0.3 7 ♦ 5 ♦ 1 ♦ 1 7 * 7 0.2 6 ♦ 6 0.2 4 * 4 0.1 4 ♦ 2 0 1 2 * 3 * 3 ♦ 3 ♦ 3 ♦ 2 ♦ 2 * 2 * 1 ♦ 1 ♦ 1 ♦ 1 ♦ 1 * 1 ♦ *Less than 0.1% (N. O. S.) Not otherwise specified. 82 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type or Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved 2,548 1,083 133 100 99 90 67 59 58 48 42 29 27 23 22 22 16 11 10 9 9 7 7 6 4 4 3 3 2 2 1 1 9.7 0.9 31.4 13.4 0.4 2.9 0,4 0.6 0.4 32.8 15.9 2.0 9.0 2.0 11.0 100.0 7.5 100.0 13.4 6.0 Metals (N. 0. S.) 3.5 15.5 10.4 3.5 19.0 10.4 7.1 17.2 7.1 17.2 Gases (N. 0. S.) 21.7 4.5 .. 21.7 4.5 27.3 27.3 27.3 40.0 40.0 100.0 100.0 85.7 85.7 100.0 85.7 100.0 75.0 50.0 66.7 75.0 50.0 66.7 Chemicals (N. 0. S.) Salts (N. O. S.) '. (N. 0. S.) Not otherwise specified. TABLE 28—CLOTHING AND ALLIED-CONTROLS 100 Plants—17,456 Employees FOOD AND ALLIED INDUSTRY 85 Food and Allied Industry Exposures: The importance of these industries in Indiana was real- ized, especially the tomato canning industry, and consequently 35,464 workers were studied. This group, for the industry as a whole was exposed to 34 of the 51 major groups. The most outstanding exposures being dermatitis producers, high humidity, organic dusts, extreme temperature changes, gases (N.O.S.), alkalis, and carbon monoxide. The factor of dermatitis producers is the major problem in all sub-groups except the flour and grain industries, ice manufacture, spices and coffee, and bever- ages. Thirty-two and seven-tenths per cent of all the workers were poten- tially being exposed to some type of dermatitis producer. The canning industry, which contributed mostly to the population of this group, as well as exposures, is a highly seasonal industry. (See Table 29 for detailed study.) Controls: Of the 32% potentially being exposed to dermatitis pro- ducers only 6.3% had some type of protective clothing and 0.3% had some other type of protection, usually some bland ointments. Controls provided for the materials are listed in Table 30. Canning Industry; Occupational Analysis: Dermatitis and high hu- midity appear to be the two major problems of this industry. Both expos- ures appear to be concentrated in the occupations of tomato peelers, hand packers, sorters, trimmers and cutters, soakers, and cookers. The industry shows 14 of the 51 material exposures as potentially occurring. (See Table 31 for additional data.) Slaughter and Packing Industry: Table 32 presents the major mate- rial exposures for the industry as well as the occupations where the ex- posures tend to occur. Dermatitis, infections, high humidity, and tempera- ture changes appear to be the outstanding problems. Table 32 gives the rest of the analysis by occupations. 86 Number and Percent or Workers in Each Sub Group Exposed to Specified Materials Flour Fruit and Slaughter Ice Spices Other Non- Material Total Bakeries Dairy Candy and vegetable and Manu- and foods alcoholic Alcoholic products grain canning packing facturing coffee (N. O. S.) beverages beverages No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % Total No. Workers Employed 35,464 3,566 10.1 3,292 9.3 867 2.4 1,556 4.4 15,378 43.2 3,221 9.1 668 1.9 349 1.0 2,515 7.1 627 1.8 3,425 9.7 Dermatitis producers 11,601 32.7 970 27.2 524 15,9 449 51.8 28 1,8 7,212 46.9 1,276 39.7 18 2.7 16 4,6 491 19.5 87 13.9 530 15.5 High humidity 6,102 17.2 44 1.2 479 14.6 15 1.7 8 0.5 4,008 26.1 621 19.3 4 0.6 5 1.4 363 14.4 31 4.9 524 15.3 Organic dusts 2,164 6.1 460 12.9 20 0.6 44 5.1 694 44.6 161 1.0 36 1.1 4 0.6 52 14.9 364 14.5 2 0.3 327 9.5 Extreme temperature changes... 1,831 5.2 359 10.1 243 7.4 22 2.5 13 0.8 48 0.3 617 19.2 162 24.3 3 0.9 71 2.8 8 1.3 285 8.3 Gases (N. 0. S.) 1,550 4.4 330 9.3 63 1,9 8 0.9 11 0.7 79 0.5 156 4.8 53 7.9 15 4.3 84 3.3 90 14.4 661 19.3 Alkalis 1,033 2.9 20 0.6 309 9.4 1 0.1 3 0.2 17 0.1 14 0.4 2 0.3 5 1.4 9 0.4 76 12.1 577 16.8 Carbon monoxide 1,028 3.0 284 8.0 191 5.8 10 1.2 46 3.0 163 1.1 111 3,4 42 6.3 14 4.0 39 1.6 60 9.6 68 2.0 Petroleum products 879 2.5 144 4.0 114 3.5 10 1.2 73 4.7 124 0.8 105 3.3 67 10.0 4 1.1 70 2.8 8 1.3 160 4,7 795 2.2 12 0.4 23 0.1 734 22.8 5 0 2 1 0.2 20 0 6 Silicate dusts 688 1.9 62 1.7 106 3.2 9 1.0 40 2.6 196 1.3 65 2.0 50 7.5 6 1.4 42 1.7 13 2.1 100 2.9 Bituminous coal dust 686 1.9 50 1.4 117 3.6 10 1.2 50 3.2 194 1.3 71 2.2 71 10.6 2 0.6 38 1.5 14 2.2 69 2.0 Sulphur dioxide 483 1,4 27 0.8 106 3.2 8 0.9 40 2.6 124 0.8 57 1.8 26 3.9 2 0.6 31 1.2 8 1.3 54 1.6 Metals (N. 0. S.) 399 1.1 15 0.4 29 0.9 7 0.8 13 0.8 114 0.7 25 0.8 15 2.2 10 2.9 75 3.0 1 0.2 95 2.8 303 0.9 129 3.6 31 3 6 33 2 1 38 1 2 2 0 3 11 3 2 46 1 8 2 0 3 11 0 3 224 0.6 5 0.2 3 * 8 2 3 12 0 5 196 5 7 Organic solvents 188 0.5 9 0.3 1 11 i.3 9 0.6 66 0.4 13 0.4 12 1.8 12 3.4 11 0.4 5 0.8 39 1.1 Chemicals (N. 0. S.) 180 0.5 1 * 18 0.5 19 1.2 33 0,2 3 0.4 1 0.3 68 2.7 1 0.2 36 1.1 161 0.5 8 0 2 10 0 6 74 0 5 10 0 3 16 2 4 15 4 3 19 0 8 9 0 3 Salts (N. 0. S.) 161 0.5 11 0.3 13 0.4 6 0.4 71 0.5 5 0.2 18 2.7 15 4.3 8 0 3 3 0 5 n 0 3 137 0.4 10 1 2 8 0 5 103 0 7 2 * 6 1 7 s 0 3 118 0.3 73 2 2 6 0 4 5 ♦ 2 * 1 0 1 21 0 8 5 0 8 5 0 1 112 0 3 4 0 1 18 0 5 12 0.8 27 0.2 1 ♦ 4 0.6 4 1.1 29 1 2 4 0.6 9 0.3 93 0.3 52 1.5 2 0 2 33 1 0 6 0 2 66 0.2 5 0.1 8 0 2 2 0 1 29 0 2 2 2 0 3 12 0 5 2 0 8 4 0.1 54 0.2 22 0.1 1 ♦ 6 1 7 20 0.8 5 0.8 Coal tar products 53 0.1 1 ♦ 1 ♦ 5 1 4 46 i 3 Chlorine 49 0.1 10 0 3 21 1 3 2 ♦ 5 1.4 3 0 1 6 1.0 2 Medicinals 29 8 ♦ 1 ♦ 18 0 7 2 * Dyes 17 ♦ 1 ♦ 1 * 5 1 4 10 0 4 Lacquers 11 ♦ 2 ♦ 3 ♦ 3 ♦ 2 0 3 1 * Silica dust 10 ♦ 1 ♦ 9 0.3 Antimony 10 ♦ 7 * 3 0 1 Halogenated hydrocarbons 4 ♦ 1 ♦ 3 0 1 Sulphur 1 ♦ 1 ♦ Asbestos dust 1 ♦ 1 ♦ •Less than 0.1% (N. 0. S.) Not otherwise specified. TABLE 29—FOOD AND ALLIED 87 Material, Number of workers exposed Percent or Exposed Workers Having Indicated Type or Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved 11,601 6,102 2,164 1,831 1,650 1,033 1,028 879 795 688 686 483 399 303 224 188 180 161 161 137 118 112 93 66 54 53 49 29 17 11 10 10 4 1 1 6.2 0.3 0.6 6.3 8.4 36.0 19.1 14.6 5.2 10.5 0.1 1.4 1.1 0.2 1.0 4.3 9.2 6.2 7.4 1.5 1.8 1.7 15.9 2.3 8.8 * 4.9 2.0 16.2 0.9 ♦ 1.3 2.7 11.2 Gases (N. 0. S ) 6.2 0.4 4.0 1.2 1.1 3.2 0.3 0.9 0.4 0.1 0.6 0.9 0.2 0.3 1.2 0.1 1.6 0.4 0.4 3.8 2.6 3.9 10.8 2.0 12.5 41.5 1.2 3.7 0.5 Mfitsls (NOS) 2.0 7.3 1.3 6.5 0.7 0.7 2.2 20.2 11.2 3.7 1.3 2.1 1.1 14.4 1.1 OWniVals (N O St 9.3 0.6 5.8 2.5 0.6 10.6 13.0 1.2 35.0 5.1 7.1 22.6 43.9 1.9 Salts (N. 0. S.) 33.6 1.5 0.9 1.7 2.5 5.4 1.8 10.8 3.0 1.9 1.8 2.2 10.8 42.4 1.5 6.1 18.4 26.5 12.2 12.2 2.0 59.2 27.3 27.3 60.0 27.3 18.2 72,7 60.0 60.0 60.0 ‘Less than 0.1% (N. 0. S ) Not othorwi' e specified. TABLE 30—FOOD AND ALLIED—CONTROLS 535 Plants—35,464 Employees 88 TABLE 31—FRUIT AND VEGETABLE CANNING INDUSTRY' MATERIAL EXPOSURE BY OCCUPATION Survey Data: 107 Plants; 16,378 Employees; 9,389 Employees were given 12,916 Exposures Occupation Number op Persons Exposed to Specified Materials bt Occupation 1 Dermatitis producers High humidity Silicate dusts Bituminous coal dust Carbon monoxide Organic dusts Petroleum products Sulphur dioxide Metals (N. O. S.) Inks Gases (N. O. S.) Non-siliceous dusts Salts (N. 0. S.) Organic solvents Extreme tempera- ture changes Miscellaneous2 materials Total Number of Workers Exposed 7,212 3,814 724 721 663 267 191 150 80 78 48 42 42 36 33 29 26 21 20 20 19 19 16 15 12 12 9 7 3 3 4,008 1,557 395 363 308 22 19 260 196 194 163 161 124 124 114 103 79 74 71 66 48 179 35 19 5 Warehousemen (labellers, casers, shippers, 8 53 2 4 1 24 2 12 164 2 77 44 61 41 49 6 16 19 227 4 10 20 28 3 Machinists, mechanics, maintenance men. 5 12 83 1 84 2 20 62 2 25 3 9 4 127 2 3 10 1 6 1 1 18 8 2 1 1 160 1 7 2 Firemen and helpers (coal and ash haulers) 162 13 5 181 139 2 is' 3 15 123 23 2 2 2 7 6 4 "s' 41 7 6 12 6 4 92 138 3 11 13 2 4 7 179 'Survey was conducted mostly during tomato canning season. Main types of plants are tomatoes, tomato products, com and green beans. There are also a few plants canning pork and beans, hominy, pimento, pickles, beets and miscellaneous vegetables and fruits. Pumpkins were not being canned during survey. 'Next material is less than 0.3% of total number of exposures. (N. 0. S.) Not otherwise specified. 89 TABLE 32—SLAUGHTER AND PACKING HOUSES* MATERIAL EXPOSURE BY OCCUPATION Survey Data; 39 Plants; 3,221 Employees; 2,090 Employees were given 3,998 Exposures Occupation Number of Workers Exposed to Specified Materials by Occupation .2 2 © •rs o SI S-> fr* © a Q 1 1 *s >> s 3 X -£ £ OS C a ® S m ®XS £ 0 S £ £ 3 X +» W d g. © S O © 3 S § £ § X! h a3 O CO O | b a £ | "3 © Ph 1 © S 3 as 3 3 CQ CO 3 TJ © s © 3 .2 *3 3 3, 3 CQ | 0 b. © cu -u 0 CO 0 -2 CO 3 .2 i 0 00 © © TJ ◄ 03 d g, 1 3) a i-a a-c —; © © g J s a Total Number of Workers Exposed 1,276 274 150 127 114 90 64 62 45 42 39 35 34 27 23 20 17 17 14 12 10 9 9 7 6 4 2 1 734 296 17 100 56 5 62 2 621 204 41 3 1 6 63 2 617 115 8 94 9 22 22 4 109 156 111 105 71 65 57 38 36 33 25 53 Sausage choppers and mixers, meat grinders 2 3 87 20 6 39 9 12 25 2 23 15 9 15 "2 "9' 32 7 35 4 5 23 49 10 ' i4’ 9 5 9 10 17 9 9 8 8 48 13 1 12 14 78 1 3 4 9 "7 17 1 5 22 17 19 4 7 4 6 7 ii‘ 1 17 10 8 27 11 5 22 6 22 75 1 23 4 40 60 2 29 1 68 1 63 2 57 22 12 2 6 2 53 ‘This industry includes meat slaughtering and packing and poultry dressing. 2The next largest material is less than 0.4% of the total number of exposures. (N. O. S.) Not otherwise specified. IRON AND STEEL Controlled grinding- operations in one of the large plants. Note local exhausting of all wheels and good “housekeeping.” 93 Iron and Steel This was the largest industrial group studied, totaling 80,728 workers. The sub-groups indicated on Table 33 comprise the various constitutents of this industry. Blast furnaces and steel rolling mills make up the largest single sub-group, accounting for 17,300 of the surveyed 80,728 persons. Exposures: For the industry as a whole the leading major exposures were to metals (N.O.S.), dermatitis producers, silica dust, and extreme temperature changes. Exposure to metals were predominant in practically every sub-group, while dermatitis producers seemed to be concentrated in the aircraft works, possibly due to the vast amount of machining done in this industry. Exposures to silica dust were predominantly in the foun- dries. Extreme temperature changes were encountered in the blast fur- naces and steel rolling mills chiefly. It was in this same industry that Bloomfield4 of the United States Public Health Service, discovered that the pneumonia rate was higher than for any other industrial group. Controls: Table 34 indicates that 35.7% of workers exposed to metals (N.O.S.) had some type of control. Thirty-seven and two-tenths per cent of workers exposed to silica dust had control measures instituted. Other exposures and controls are listed in Table 34. Blast Furnaces and Steel Rolling Mills; Occupational Analysis: The chief exposures for this industry as well as the occupations where these exposures tend to occur, are listed in Table 35. In summary it would ap- pear that exposures to metals (N.O.S.) lead the list and is followed by exposures to extreme temperature changes, gases, petroleum products and dermatitis producers. For example, the occupations chiefly concerned with extreme temperature changes are rollers, roughers, catchers, sticker pullers, furnace chargers, melters, tenders, heaters, tappers and blowers. This table is very useful in locating occupations where the exposures tend to occur so that preventive methods may be used at points of origin. Iron Foundry; Occupatoinal Analysis: Silica dust, metals (N.O.S.), extreme temperature changes and silicate dusts were the main potential exposures. Holders and molder helpers had the greatest number of poten- tial exposures to silica. Silica dust control measures in few occupations would greatly reduce the silicosis problem in foundries. 94 Number and Percent of Workers in Each Sub Group Exposed to Specified Materials Blast Agri- Auto- furnaces Car and Ship and Wagon and Small Other Material Total cultural mobiles Wire and steel railroad boat carriage Aircraft Foundries Machine machinery Heavy iron imple- and mills rolling shops building shops shops and machinery and steel ments trailers mills cutlery (N.O.S.) No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % Total No. All Workers 80,728 2,290 2.9 20,118 25.0 2,135 2.6 17,300 21.4 2,616 3.3 232 0.3 243 0.3 362 0,4 11,691 14.5 1,316 1.6 3,898 4.8 5,446 6.7 13,081 16.2 Metals (N. 0. S.) 26,886 33.3 851 37.2 6,728 33.4 251 11.8 4,905 28.4 797 30.5 67 28.9 19 7.8 236 65.2 4,580 39.2 647 49.2 1,622 41.6 1,781 32.7 4,402 33.7 Dermatitis producers 8,354 10.3 304 13.3 2,945 14.6 73 3.4 1,021 5.9 198 7.6 2 0.9 4 1,6 171 47.2 449 3.8 388 29.5 740 19.0 602 11.1 1,457 11.1 Silica dust 6,974 8.6 181 7.9 587 2,9 4 0.2 494 2.9 89 3.4 2 0.9 21 8.6 2 0.6 4,808 41.1 2 0.2 122 3.1 164 3.0 498 3.8 Extreme temperature changes.... 6,746 8.4 52 2.3 819 4.1 77 3.6 3,349 19.4 94 3.6 2 0.9 10 4.1 1,202 10.3 28 2 1 102 2.6 193 3 5 818 6 3 5,013 6.2 37 1.6 1,087 5.4 206 9.6 1,491 8.6 156 6.0 41 17.7 489 4 2 99 7 5 250 9 0 130 2 4 927 7 1 Gases (N. 0. S.) 4,909 6.1 84 3.7 '775 3.9 25 1,2 L822 10.5 306 11.7 11 4.7 21 8.6 32 8,8 725 6.2 87 6.6 131 3.4 246 4.5 644 4.9 Silicate dusts 4,711 5.8 97 4.2 1,104 5.5 113 5.3 891 5.2 105 4.0 11 4.7 9 3.7 1 0.3 925 7.9 122 9.3 460 11.8 266 4.9 607 4.6 Non-siliceous dusts 3,914 4.8 56 2.4 903 4.5 11 0.5 646 3.7 17 0.6 5 2.2 2 0.8 27 7,5 762 6.5 65 4.9 363 9.3 101 1,9 956 7.3 3,165 3.9 61 2.7 656 3.3 44 2 1 1,000 5 8 174 6 7 13 5 6 29 8 0 .852 2 0 60 4 6 108 2 8 144 2 6 523 4 0 Organic dusts Si 025 3.7 127 5.5 960 4.8 122 6.7 236 1.4 94 3.6 9 3.9 109 44.9 17 4.7 610 5.2 20 1.5 149 s's no 2.0 462 2.5 1,794 2.2 3 0.1 399 2 0 141 6 6 271 1 6 29 1 1 7 3 0 81 22 4 150 1 2 18 1 4 12Q 2 2 99 1 8 467 2 6 Paints 1,144 1.4 52 2.3 280 1.4 14 0.7 31 0.2 54 2.1 4 1.7 10 4.1 12 3.3 168 L4 25 1.9 74 L9 158 2.9 262 2'o 1,143 1.4 98 4.3 25 0.1 1 ♦ 214 12 9 0 3 7 2 9 512 4 4 4 0 2 56 1 4 42 0 7 175 1 2 Bituminous coal dust 1,120 1.4 19 0.8 124 0.6 41 1.9 407 2.4 72 2.8 2 0.9 8 3.3 1 0.3 161 1.4 13 1.0 34 0,9 46 6!s 1921 1.5 993 1.2 1 ♦ 111 0.6 59 2 8 466 2 7 1 ♦ 6 17 50 0 4 1 * 53 1 4 21 0 4 224 1 7 Organic solvents 876 1.1 19 0.8 264 1.3 5 0.2 106 0.6 36 1.4 4 1.7 4 1.6 5 1.4 52 0.4 15 1.1 122 3.1 77 L4 167 1.3 860 1,1 2 0.1 42 0.2 12 0 6 666 3 8 13 0 5 4 1 6 5 ♦ 30 0 8 10 0 2 7ft 0 6 Lacquers 565 0.7 15 0.7 181 0.9 19 0.9 70 0.4 1 4 1.7 12 4.9 2 0.6 24 0.2 2 0.2 861 2.2 26 0.5 123 0^9 529 0.7 115 0 6 19 0 9 94 0 5 10 0 4 1 0.4 2 0.6 20 0 2 40. 2 0 68 1 7 liL 0 3 513 0.6 16 0.7 100 0.5 39 1.8 145 0 8 25 1.0 44 0 4 2 0 2 24 0 6 38 0 7 80 0 6 280 0.3 105 0.5 8 0 4 4 ♦ 2 0 9 3 0 8 8 ♦ 2 0 9 42 1 1 IS 0 2 88 0 7 Chemicals (N. 0. S.) 267 0.3 1 * 28 0.1 6 0.3 135 0.8 10 2 8 30 0 3 1 9 0 2 16 0 2 31 0 2 189 0.2 27 0.1 94 0 5 2 0 6 23 0 2 6 0 2 4 33 0 2 Salts (N. O. S.) 143 0.2 62 0.4 15 01 27 0 7 39 0,8 120 0.1 30 0.1 6 ♦ 3 0.8 4 0.3 10 0 2 7 0 1 60 0 5 97 0.1 55 0.3 9 * 16 0 4 4 ♦ IS 01 75 ♦ 6 0.3 27 0.1 20 0 1 2 * 5 * 3 * 5 * 7 * 75 ♦ 5 0.2 11 ♦ ii 0.5 2 2 0.8 2 * 2 ♦ 4 ♦ 36 0 3 70 * 1 ♦ 2 1 ♦ 6 0.2 1 * 59 0 5 Coal tar products 69 ♦ 1 ♦ 48 2.2 6 ♦ 8 0.3 7 4> Manganese 69 ♦ 4 0.2 45 0.3 20 0 2 59 ♦ 5 0.2 3 ♦ 49 0 4 2 ♦ Antimony 44 * 4 0.2 1 « 3 * 36 0 2 38 ♦ 15 ♦ 2 * 1 * 20 0 2 28 * 10 * 10 0.5 5 0 1 3 • Dyes 27 ♦ 13 ♦ 1 ♦ 13 0 1 Organic acids 25 ♦ 8 * 10 0.5 5 * 1 ♦ 1 Benzene 15 * 6 ♦ 6 2.5 3 ♦ Accelerators 12 ♦ 10 0.5 2 * Mercury 4 ♦ 4 * Aniline 1 * 1 ♦ *Less than 0.1% (N. O. S.) Not otherwise specified). TABLE 33—IRON AND STEEL INDUSTRY 95 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type of Controls Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved Metals (N. O. S.) 26,886 8,354 6,974 6,746 5,013 4,909 4,711 3,914 3,165 3,025 1,794 1,144 1,143 1,120 993 976 860 565 529 513 280 267 189 143 120 97 75 75 70 69 69 59 44 38 28 27 25 15 12 4 1 0.7 3.7 13.1 1.4 18.3 1.5 1.8 0.5 0.5 0.3 « 0.9 1.1 * 35.7 0.3 37.2 19.2 5.5 21.9 45.9 49.0 14.7 30.6 23.7 60.1 8.6 20.1 49.4 32.0 14.8 55.0 56.5 14.0 76.8 15.0 56.6 0.5 68.3 18.6 6.4 4.7 2.3 4.7 4.4 2.2 2.7 3.5 2.5 13.0 1.8 * 8.1 3.9 12.8 4.7 1.8 14.9 25.7 23.2 10.4 22.6 15.1 36.8 6.0 5.1 25.2 22.8 12.9 45.5 23.3 9.4 58.2 4.5 49.2 2.1 48.3 15.5 3.5 0.3 0.2 1.9 0.2 7.0 2.3 0.7 1.1 1.3 0.9 2.2 0.1 0.1 10.7 6.2 5.0 1.1 ♦ 11.0 0.5 0.4 1.7 0.5 0.7 1.4 1.1 1.4 4.0 0.5 0.4 0.1 4.1 3.7 5.3 0.9 2.6 3.1 8.0 0.3 1.6 3.5 * 0.8 0.9 18.0 0.4 4.5 1.2 10.4 Gases (N. 0. 8.) 0.1 17.0 13.6 0.1 0.2 ♦ 2.2 0.2 * 2.3 0.3 3.1 1.1 0.3 0.3 10.5 1.0 1.5 1.7 0.5 3.4 15.2 2.0 3.5 2.5 0.3 5.8 5.9 1.1 9.5 4.7 20.0 5.3 23.7 0.7 1.2 12.7 9.3 1.8 10.0 8.9 19.6 9.4 2.6 2.1 5.7 0.4 0.7 9.5 8.4 Chemicals (N. 6. S.j 1.1 4.2 0.7 1.7 8.3 1.7 2.1 1.7 6.2 2.5 4.2 2.7 2.7 4.3 84.1 53.6 44.1 15.9 84.2 42.9 33.3 72.0 86.7 83.3 1.4 69.6 2.9 8.7 1.4 4.3 1.4 26.1 27.5 16.9 1.7 42.4 6.8 71,1 7.1 33.3 9.1 7.9 35.7 14.8 24.0 2.6 23.7 48.0 40.0 46.7 6.7 10.7 4.0 83.3 *Less than 0.1% (N. O. S.) Not otherwise specified. TABLE 34—IRON AND STEEL INDUSTRY—CONTROLS 480 Plants—80,728 Employees 96 TABLE 35—BLAST FURNACES AND STEEL ROLLING MILLS (Except Wire) MATERIAL EXPOSURE BY OCCUPATION Survey Data; 15 Plants; 17,300 Employees; 8,720 Employees were given 18,705 Exposures Number of Workers Exposed to Specified Materials by Occupation Occupation1 Metals (N. 0. S.)> Extreme tempera- ture changes Gases (N. O. S.)s Petroleum products Dermatitis producers Carbon monoxide Silicate dusts High humidity Non-siliceous dusts [ Silica dust | Mineral acids Bituminous coal dust [ Lead Organic dusts | Oils (not petroleum) Sulphur dioxide Chemicals (N. O.S.) [ Organic solvents Miscellaneous4 materials Total Number of Workers Ex- 4,905 768 578 3,349 51 803 1,822 63 1,491 668 1,021 368 1,000 21 891 666 646 494 466 52 407 271 236 21 214 145 135 106 440 Machine operators, machinists, 102 48 80 8 3 127 70 Rollers, roughers, catchers, pliers Burners, welders (electric and 100 129 56 39 245 12 3 21 16 384 380 274 2 238 3 2 1 Furnace, chargers, melters, ten- 604 357 21 269 40 90 15 8 Pipe fitters, threaders, helpers.. Furnace heaters, blowers, heat 281 32 20 19 185 3 5 26 142 19 1 18 262 260 224 130 11 83 5 14 5 42 Casting cleaners, chippers, tumb- 107 108 6 179 176 163 18 89 2 125 39 5 Steel workers, general laborers.. Charging machine operators and 51 131 16 137 50 6 14 6 126 6 90 3 35 3 4 30 9 9 2 Steel pourers, ladle men, furnace 100 147 47 36 12 11 18 12 Blacksmith, forgers and helpers. 99 2 70 44 3 9 2 79 35 18 26 9 76 122 21 36 3 20 17 70 81 9 22 26 Roller levellers, straightener op- 68 49 3 6 4 Boilermakers and helpers and 65 11 5 5 4 51 4 3 Crane hookers and operators Galvanizers, plating pot operators Motor inspectors and tenders Saw men, saw operator, cutter 61 172 50 31 29 7 57 8 27 38 26 2 59 6 33 15 94 107 6 59 12 11 81 29 2 6 6 39 9 6 55 7 20 2 49 34 6 48 136 Hot bed workers and helpers 46 6 6 44 18 6 12 42 40 20 20 39 49 30 22 27 28 Annealers, deoxodizing gas treaters Foremen and assistants, super- 34 25 31 16 3 9 8 30 10 33 3 5 1 4 2 6 6 8 7 5 18 1 30 30 11 29 28 2 5 18 5 23 1 16 24 9 11 15 22 4 3 5 1 18 21 10 15 3 15 2 10 3 5 8 97 17 3 97 8 4 10 103 1 1 1 10 Firemen, coal men (gas producer, 3 83 92 79 56 3 15 3 172 45 72 Brick masons, ladle limers, oven 123 83 71 12 249 53 149 34 127 1 119 14 3 4 10 1 183 9 66 4 221 277 80 83 30 57 58 92 47 41 62 22 29 47 9 4 6 12 440 ■Occupations given in the table are very general as two large mills were surveyed, each of which employed over 5,000 workers. Many workers were classed under the listed occupations because their operations were similar and yet the name of their occupations are omitted to save space. ■Metals (N. O. S.) includes primarily steel and iron dusts in this industry; for other metals included see material classi- fication in appendix. ■Gases (N. O. S.) includes for the most part carbon dioxide, acetylene and oxides of nitrogen. See appendix. ■Next largest material is approximately 0.5% of the total number of exposures. (N. O. S.) Not otherwise specified. 97 TABLE 36—IRON FOUNDRY INDUSTRY MATERIAL EXPOSURE BY OCCUPATION Survey Data: 86 Plants; 11,691 Employees; 8,268 Employees were given 16,266 Exposures Number op Workers Exposed to Specified Materials by Occupation Occupation s -d c3 s ad d g © a o3 E © rv 33 s - ~ w 0Q 3 © 1 S QQ i j§ V to S = Orj z od d g © S o 33 =3 © I 9 u o s © o lx © o. o 3 O © 3 ■8 Jx a £ 8 ’o — © P-I .2 2 -*-> © ■3 © si tx Jx © a Q © 2 ? 3 0 2 a 1 c5 O 33 C Ph 1 © .s 2 "oo 3 3 « T3 8 33 s 'll © E tx o ~r 1 *3 © = s © >1 -C © < © 3 o T5 lx 3 — -9* 05 3 * 8-f C.S = ® *© d « 5 .23 E s Total Number of Workers Exposed. . 4,808 4,580 1,202 925 762 725 610 512 489 449 353 168 161 150 52 50 49 44 177 2,110 751 1,227 50 426 41 264 62 171 21 41 57 19 10 23 6 Core makers (helpers, assemblers, set- 50 5 99 87 428 137 13 11 1 38 2 428 267 30 76 39 12 5 4 277 14 9 200 201 19 4 181 608 454 141 5 23 3 191 7 6 1 12 37 13 1 Casting cleaners (by hand and air ham- 141 209 12 29 115 69 28 71 171 125 13 10 1 66 52 62 93 10 3 8 159 2 7 8 27 11 39 295 278 56 109 243 3 108 45 4 27 46 13 4 6 111 17 11 10 6 15 103 5 113 52 12 41 42 5 12 20 6 4 2 6 33 38 16 38 38 5 35 22 1 23 5 2 65 51 29 3 3 1 12 182 32 18 14 39 123 6 215 72 Miscellaneous machine operators (N. 0. S.) 217 8 7 2 16 90 2 2 131 11 5 64 18 76 19 29 9 33 9 23 3 6 4 16 59 14 2 3 48 63 32 7 16 19 25 39 20 131 6 19 17 2 2 1 27 1 29 115 3 23 2 8 7 16 116 172 64 49 25 58 30 10 23 10 22 2 4 19 3 16 177 ’Percent is less than 0.2% of the total number of exposures. (N. O.'S.) Not otherwise specified. NONFERROUS INDUSTRIES 101 Metal Industries Except Iron'and Steel The sub-groups listed in this industry, as well as material exposures tabulated for these sub-groups, are presented in Table 37. Exposures: Metals (N. 0. S.), lead, non-siliceous, silica and organic dusts seem to be the major exposures. Since quite a sizable number of lead and zinc plants were studied, one would anticipate lead to be a prob- lem for this industry. Controls: Types of control measures used for the specific exposure groups are indicated in Table 38. Of the 840 workers potentially shown as exposed to lead 47,7% were provided with one or more controls. These controls were chiefly local exhausts and respirators. Again, 4% of the exposed workers were provided with respirators which were not approved for lead fumes or dust. Musical Instrument Industry; Occupational Analysis: It may be seen from Table 39 that for this industry metallic, non-siliceous, silica, organic and silicate dusts seem to be the major exposures. Further it is evident that all these exposures are practically concentrated in one operation; that of polisher, burnisher and buffer. These are usually some type of grinding operations and by local exhaust methods, these exposures would be minimized. This table illustrates beautifully the value of occu- pational analysis of exposures for future control programs. 102 Number and Percent op Workers in Each Sub Group Exposed to Specified Materials Brass mills Lead Tinware Metal (N. O. S.) Material Total and musical Copper Jewelry and and Aluminum specialties, Metal Electro- instruments Zinc enamelware novelties industries plating No. % No. % No. % No. % No. % No. % No. % No. % No % No. % 9,474 2,161 22.8 1,799 19.0 369 3.9 757 8.0 2,276 24.0 336 3.6 239 2.5 1,157 12.2 380 4.0 Metals (N. 0. S.) 2,959 31.2 851 39.4 181 10.1 214 58.0 172 22.7 521 22.9 153 45.5 35 14.6 589 50.9 243 63.9 840 8.9 88 4.1 134 7.4 12 3.3 269 35.5 177 7.8 2 0.6 1 0.4 76 6,6 81 21.3 Non-siliceous dusts 716 7.6 149 6.9 225 12.5 38 10.3 38 5.0 113 5.0 14 4.2 8 3.3 76 6.6 55 14.5 Gases (N. 0. 8.) 547 5.8 38 1.8 130 7.2 24 6.5 91 12.0 117 5.1 20 6.0 4 1.7 110 9.5 13 3.4 458 4.8 294 13.6 3 0.2 12 3.3 5 0.7 48 2.1 29 8.6 28 2.4 39 10.3 Organic dusts 454 4.8 121 5.6 77 4.3 9 2.4 14 1.8 22 1.0 22 6.5 6 2.5 113 9.8 70 18.4 Petroleum products 433 4.6 48 2.2 52 2.9 16 4.3 14 1.8 163 7.2 15 4,5 44 18,4 67 5.8 14 3.7 Silicate dusts 413 4.4 112 5,2 41 2.3 5 1.4 18 2.4 101 4,4 35 10.4 3 1.3 41 3.5 57 15.0 412 4.3 5 0.2 138 7.7 263 11.6 3 1.3 3 0.8 381 4.0 40 1.9 36 2.0 146 19.3 45 2.0 33 9.8 1 0.4 77 6.7 3 0.8 366 3.9 78 3.6 43 2.4 6 1.6 12 1.6 146 6.4 11 3.3 23 9.6 47 4.1 325 3.4 29 1.3 40 2.2 25 6.8 13 1.7 68 3.0 7 2.1 1 0.4 38 3.3 104 27.4 Carbon monoxide 233 2.5 18 0.8 16 0.9 49 13.3 24 3.2 91 4.0 3 0.7 3 1.3 25 2.2 4 1.1 215 2.3 20 0.9 95 5.3 2 0.5 11 1.5 68 3 0 4 1.7 3 0 3 12 3 2 Alkalis 206 2.2 29 1.3 42 2.3 3 0.8 10 1.3 24 1.1 7 2.i 1 0.4 38 0.3 52 13.7 146 1.5 56 2.6 8 0.4 4 1.1 9 1.2 2 * 4 1.2 31 2.7 32 8 4 139 1.5 11 0.5 79 4.4 22 6.0 1 0.1 14 0.6 5 2.1 7 0.6 132 1.4 31 1.4 8 2.2 11 0 5 1 0.4 18 1.6 63 16 6 100 1.1 12 0.6 12 3.3 5 6.2 1 0.4 3 0.3 67 17.6 94 1.0 3 0.1 42 2.3 3 0 4 20 0 9 1 0.3 1 0.4 9 0 8 15 3.9 93 1.0 25 1.2 1 * 1 * 66 17.4 84 0.9 81 4.5 3 0.4 82 0.9 9 0.4 11 0.6 4 1.1 21 2.8 21 0 9 5 0 4 11 2 9 70 0.7 11 0.5 20 1.1 4 1.1 35 4.6- 64 0.7 3 0.8 17 2.2 9 0 4 35 3 0 62 0.7 62 ie 3 57 0.6 2 ♦ 11 0.6 4 1.1 22 2.9 9 0 4 2 0 6 7 0 6 49 0.5 7 0.3 11 0.6 7 0.9 18 0 8 4 0 3 2 0 5 47 0.5 3 0.2 30 4.0 12 0.5 2 0 5 39 0.4 14 0.6 25 6 6 28 0.3 4 0.2 6 0.3 1 0.4 3 0.3 14 3.7 20 0.2 20 1.1 12 0-.1 9 0.4 3 0 3 11 0.1 2 ♦ 7 0 3 2 6 8 11 0.1 11 0.5 10 0.1 10 1 3 7 ♦ 1 ♦ 3 0 1 i 0 3 2 0 2 6 * 1 0.3 3 0.4 2 0 5 Salts (N. 0. S.) 4 ♦ 2 ♦ 2 0.5 4 ♦ 4 0.2 3 ♦ 1 2 0 2 1 ♦ 1 ♦ *Less than 0.1% (N. O. S.) Not otherwise specified. TABLE 37—METAL INDUSTRIES EXCEPT IRON AND STEEL 103 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type of Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved Metals (N. 0. S.) 2,959 0.7 10.0 25.3 1.6 6.1 2.6 4.5 0.4 0.3 41.1 840 12,9 25.7 2 9 1.2 13.0 4 0 47.7 716 5.4 30.9 7.8 6.3 0 7 0 1 46 8 547 4.4 5.3 18.1 0.5 0.2 26.1 458 3.5 15.3 43.7 10.5 2,8 11.6 6.3 2.8 0.4 62.9 454 0.4 8.8 65.9 0 4 2 6 7 5 60.1 433 1.4 5.8 0.5 7.6 413 8.5 27.1 0.2 1.5 1.0 4.4 36.8 412 17.2 2.9 56.6 1.7 4 6 5 1 0.7 65.5 381 0.3 5.5 13.4 0.3 0 8 19.4 366 5 2 5.2 325 1.5 33.5 30.8 7 4 19.1 1.2 65.8 233 1.3 2.6 5.6 0.9 9.4 215 8.8 7.4 10 7 33.5 4.2 0.9 2.3 60.0 206 4.4 22.3 40.8 12.1 1.5 20 4 66.5 146 6.2 17.8 4.1 2.7 24.7 139 7.9 36.0 54.7 4.3 4.3 89.2 132 40 9 62.1 6 8 2.2 64.4 100 65.0 7.0 4.0 72.0 94 3.2 18.1 9.6 26.6 93 33.3 95.7 1.1 97,8 84 82 70 28,6 64.3 30.0 28.6 64.3 64 14.1 15.6 21.9 14.1 46.9 62 93.5 93.5 57 1.8 5.3 8.8 1.8 15.8 49 8 2 8.2 47 14.9 14.9 25.5 14 9 57.4 72.3 39 43.6 66.7 5.1 74.4 28 53.6 3.6 25.0 7.1 71.4 20 100.0 100.0 100.0 12 75.0 75.0 11 11 10 10.0 10.0 7 6 33.3 50 0 33.3 83.3 4 50.0 50.0 Salts (N. 0. 8.) 4 3 33.3 33.3 33.3 1 100.0 100.0 (N. 0. S.) Not otherwise specified. TABLE 38—METAL INDUSTRY OTHER THAN IRON AND STEEL—CONTROLS 104 TABLE 39—MUSICAL INSTRUMENT INDUSTRY1 MATERIAL EXPOSURE BY OCCUPATION Survey Data: 10 Plants; 1,420 Employees; 504 Employees were given 1,010 Exposures Occupation Number of Workers Exposed to Specified Materials by Occupation qq 6 55 2 "8 a OQ S 73 9 8 • Sh I CO § S m CO s 73 0 1 -1. u o -2 CO © 1 o3 T3 8 ,2 2 0 11 © a P © 2 1 >> O 2 ‘0 c3 2 © d s 2 £ £ | O s £ 0 H O 00 O 73 O fa a £ J 2 © Pin || © 2 Js s Total Number of Workers Exposed 425 145 41 32 32 23 23 21 19 14 14 10 9 8 6 5 4 3 3 2 2 85 60 84 69 74 46 72 28 51 40 27 23 21 14 14 11 69 34 27 23 21 14 14 23 23 23 12 2 7 7 7 2 1 1 3 1 Maintenance men, machine operators (N. 0. S.) 10 2 4 3 3 8 1 6 10 4 ' "2 4 1 9 3 6 1 69 ‘The Musical Instrument Industry is classified in the Brass Mills and Musical Instrument group. This table presents only musical instrument plants. It is primarily band instruments and does not include pianos. 2The classification, Metals (N. O. S.) in this case is primarily for brass with some steel, gold and silver. ’The next largest material is less than 1.0% of the total number of exposures. (N. O. S.) Not otherwise specified. LEATHER INDUSTRY 107 Leather Industry Exposures: This is a minor industry for Indiana. Dermatitis pro- ducers and organic dusts seem to be the chief tabulated exposures as recorded on Table 40. The dermatitis occurs chiefly in the preparation of the leather and in using various dyes and stains. Controls: Roughly 16.6% of the 338 workers exposed to dermatitis producing substances had some type of control, and 40.5% of the 215 workers exposed to organic dusts had some type of control. (See Table 41 for detailed analysis.) TABLE 40-LEATHER Material Number and Percent of Workers in Each Sub Group Exposed to Specified Material Total Shoes Tanneries Trunk, Suitcase and bag Other Leather industries No. % No. % No. % No. % No. % 2,056 1,616 78.6 296 14.4 59 2 9 85 4.1 Dermatitis producers 338 16.4 219 13.6 92 31.1 10 16.9 17 20.0 Organic dusts 215 10.5 150 9.3 17 5.7 22 37.3 26 30.6 127 6.2 37 2.3 85 28.7 5 5.9 90 4.4 65 3.4 28 9.5 7 11.9 50 2.4 5 0.3 44 14.9 1 1.8 40 1.9 40 2.5 Gases (N. 0. S.) 39 1.9 39 2.4 37 1.8 34 2.1 3 5.1 36 1.8 26 1.6 7 2.4 3 5.1 30 1.5 25 8.4 5 5.9 27 1.3 11 0.7 16 5.4 26 1.3 22 1.4 4 4.7 23 1.1 12 0.7 11 3.7 20 1.0 20 1.2 20 1.0 10 0.6 9 3.0 1 1.8 19 0.9 19 1.2 17 0.8 8 0.5 8 2.7 1 1.8 15 0.7 7 0.4 8 2.7 15 0.7 7 0.4 8 2.7 14 0.7 14 4.7 Saits (N. 0. S.) 12 0.6 12 4.1 8 0.4 6 0.4 2 0.7 8 0.4 8 0.5 7 0.3 4 0.2 3 3.5 7 0.3 4 0.2 3 1.0 5 0.2 5 1.7 2 ♦ i « 1 1.7 2 ♦ 2 0.7 1 ♦ 1 * 1 ♦ 1 * 1 ♦ 1 ♦ •Less than 0.1% (N. 0. S.) Not otherwise specified. 108 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type op Controls Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line [respirator Protective clothing Other Positive Negative Approved type Not approved Dermatitis producers 338 215 127 90 50 40 39 37 36 30 27 26 23 20 20 19 17 15 15 14 12 8 8 7 7 5 2 2 1 1 1 16.6 16,6 40.5 10.2 17.8 4.0 17.9 58 3 46.7 22.2 69.2 13.0 100.0 10.0 10.5 Organic dusts 38.1 3.1 17.8 2.3 2.8 High humidity 7.1 Oil (not petroleum) 4.4 ""■LO" Mercury Gases (N. 0. S.) 154 58.3' 22.2 69.2 13.0 100.0 10.0 10.5 2.6 2.8 14.8" Inks Non-siliceous dusts Infections Aniline 46.7 Organic solvents Petroleum products 13.0 Silica dust 30.0 Silicate dusts Alkalis Carbon monoxide Bituminous coal dust Sulphur dioxide Organic acids Salts (N. 0. S.) Extreme temperatue changes Lead Metals (N. 0. S.) 25.0 25.6 Chemicals (N. 0. S.) Mineral acids Paints ....... Chromium Lacquers mo'" " 60.6" 60.6 ‘ 100.0 Coal tar products Medicinals 100.0 100,0 (N. 0. S.) Not otherwise specified. TABLE 41—LEATHER—CONTROLS 21 Plants—2,056 Employees LUMBER AND FURNITURE INDUSTRY Lumber and Furniture industry The lumber and furniture industry is a rather large industry in Indiana, consequently 18,757 workers were surveyed in this group. Exposures: Table 42 indicates that exposures to organic dusts, silica dusts and dermatitis producers are the numerically significant exposures. The relatively high number of silica exposures may be explained by the rather frequent use of sandstone grinding wheels in the industry. Derma- titis producers were high in number due to the handling of various tars, waxes, and wet woods as well as trade callosities developed in the various rubbing operations. Controls: 61.9% of the 6,448 workers having exposures to organic (wood) dusts had some type of controls installed. The control method was chiefly local exhaust. Practically 52% of the workers working in a silica dust environment had some type of control for that exposure. This, too, was usually a local exhaust method. (See Table 43.) Material Number and Percent op Workers in Each Sub Group Exposed to Specified Material Total Furniture Caskets Pianos and organs Saw and planing mills Other wood- working No. % No. % No. % No. % No. % No. % Total Number Workers Employed 18,757 12,953 69.1 802 4.3 341 1.8 1,021 5.4 3,640 19.4 m Organic dusts 6,448 34.4 4,551 35.1 284 35.4 77 22.6 332 32.5 1,204 33.1 Silica dusts 1,534 8.2 1,303 10.1 62 7.7 24 7.0 18 1.8 127 3.5 Dermatitis producers 1,468 7.8 1,013 7.8 126 15.7 32 9.4 15 1.5 282 7.7 Lacquers 689 3.7 577 4.5 32 4.0 19 5.6 1 0.1 60 1.6 538 2.9 458 3.5 28 3.5 10 2.9 42 1.2 Silicate dusts 513 2.7 348 2.7 45 5.6 23 6.7 32 3.1 85 1.8 Metals (N. O. S.) 372 2.0 161 1.2 98 12.2 23 6.7 15 1.5 75 2.1 352 1.9 330 2.5 11 1.4 6 1.8 5 0.1 Paints 337 1.8 284 2.2 8 1.0 6 1.8 2 0.2 37 1.0 Non-siliceous dusts 310 1.7 251 1.9 16 2.0 3 0.9 13 1.3 27 0.7 Petroleum products 281 1.5 193 1.5 9 1.1 18 5.3 6 0.6 55 1.5 Bituminous coal dust 266 1.4 186 1.4 7 0.9 7 2.1 20 2.0 46 1.3 Carbon monoxide 255 1.4 170 1.3 12 1.5 4 1.2 15 1.5 54 1.5 206 1.1 67 0.5 6 0.7 12 1.2 121 3 3 Sulphur diozicTe 203 1.1 145 1.1 5 0.6 4 1.2 11 1.1 38 1.0 Gases (N. O. S.) 159 0.8 63 0.5 42 5.2 7 0.7 47 1.3 158 0.8 79 0.6 59 7.4 1 0.1 19 0 5 144 0.8 137 1.1 4 0.5 2 0.2 1 * 57 0.3 50 0.4 7 0 2 Extreme temperature changes 53 0.3 20 0.2 2 0.2 3 0.9 6 0.6 22 0.6 46 0.2 14 0 1 27 3.4 4 1.2 1 * 37 0.2 29 0.2 2 0.2 6 0.2 28 0 1 11 * 17 2.1 23 0.1 19 0.1 4 0.4 19 0.1 2 * 17 2.1 19 0.1 1 * 17 2.1 1 0.3 12 « 4 * 5 0.6 3 0.9 7 • 3 0.9 4 0.1 5 * 2 * 3 0.4 5 ♦ 4 * 1 * 5 • 1 ♦ 4 0.1 4 « 4 0 1 4 • 4 * 3 • 1 * 2 0.2 3 ♦ 2 ♦ 1 0.1 2 * 2 * 2 * 2 • 2 • 2 * 2 • 2 0.2 1 ♦ 1 * •Lees than 0.1% (N. O. S.) Not otherwise specified. TABLE 42—LUMBER AND FURNITURE 112 Percent of E > posed Workers Having Indicated Type of Control ‘ Percent of exposed workers having one or more controls Material of workers exposed General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Positive Negative Approved type Not approved Other 6,448 1,534 1,468 689 3.8 58.3 0.8 0.2 0.1 0.9 0.2 61.9 0.7 8.3 46.7 0.1 0.7 0.3 1.0 51.6 T-v " . J.J J 2.2 66.9 0.6 3.0 13.9 0.3 67.5 538 3.7 39.0 0.2 2.2 6.7 0.4 41.8 513 0 4 16 6 8.2 W 0.4 25.1 MpfnN ('NOS) 372 0.5 8.9 5.6 1.3 0.3 16.1 352 2.0 33.5 0.3 1.1 6.5 0.6 0.9 36.1 Paints 337 3.6 65.6 0.3 0.3 3.6 16.0 0.6 66.8 310 58 4 2.3 5.8 7.7 61.3 281 0.7 0.7 Pi t uminoiisVna 1 H.ust 266 255 0 4 0.8 1.2 206 203 1.0 5.3 6.3 Sulphur dioxide (NOS) 159 3 1 3 8 3.8 6.9 158 2 5 6 3 0.6 1.9 11.4 144 0 7 8 3 0.7 9,0 57 5.3 38 6 5.3 7.0 50.9 53 18.9 18.9 46 2.2 32.6 32.6 37 29.7 29.7 28 39.3 39.3 23 17.4 17.4 19 42.1 5.3 47.4 19 5 3 5.3 5.3 10.5 12 58.3 25.0 58.3 7 42.9 42.9 Saif* fN OS) 5 5 5 80.0 80.0 4 50.0 50.0 4 OhpmipnN CN O S') 3 3 2 2 2 2 1 1 1 1 .. . 1 I 1 (N. O. S.) Not otherwise specified. TABLE 43—LUMBER AND FURNITURE—CONTROLS 287 Plants—18,757 Employees PAPER, PRINTING AND ALLIED INDUSTRIES 115 Paper, Printing and Allied Industries This classification is rather diversified as may be seen by referring to Table 44. Newspaper printing was the largest sub-group studied; this industry contributing 28.8% of the total number of workers. Exposures: For the entire industry lead, inks, organic solvents and antimony were the major exposures tabulated. Since hard or soft lead type is extensively used in this industry it is not surprising to find lead leading the list. That lead is a problem in the printing industry is sub- stantiated by Hepler22, when he finds lead concentrations of 1.63 mgs/10M3 about the linotype machines and breathing zone of the operators. Table 44 summarizes the rest of the findings. Controls: Of the 1,841 workers exposed to lead 46.2% had some type of control. The control methods used for other materials may be seen by consulting Table 45. 116 Number and Percent of Workers in Each Sub Group Exposed to Specified Materials Wallpaper Paper and Other paper Engraving Other Material Total and pulp Paper products Book and Litho- Newspaper Stereotype Printing wax paper mills boxes (N. O. S.) binding developing graphing printing (N. O. S.) No. % No. % No. % No % No. % No. % No. % No. % No. % No. % No. % 12,075 140 1 2 332 2 7 2 532 21 0 2 253 18 6 650 5 4 316 2 6 281 2 3 3,472 28 8 79 0 7 2 020 16 7 1,841 15.2 i 0 3 29 1 1 164 7 3 53 8 2 9 2 8 23 8 2 1,171 33 7 51 64 6 340 16 8 1 j 604 13.3 16 11 4 6 1 8 232 9 2 258 11 5 81 12 5 46 14 6 72 25 6 447 12 9 446 22 1 Organic solvents 1,529 12.7 13 9.3 12 3.6 135 5.3 233 10.3 21 3.2 40 12.7 57 20.3 525 15.1 6 7.6 487 24.1 1,330 11 0 98 4 3 42 6 5 1 0 3 22 7 8 918 26 4 15 19 0 234 11 6 732 6 1 7 5 0 11 3 3 201 7 9 236 10 5 58 8 9 17 5 4 24 8 5 29 0 8 149 7 4 725 6 0 53 16 0 428 16 9 165 7 3 9 1 4 26 8 2 2 0 7 22 0 6 3 3 8 17 0 8 Metals (N. 0. S.) 397 3.3 17 5.1 44 1.7 40 1.8 27 4.2 84 26.6 20 7.1 115 3.3 11 14.0 39 1.9 327 2.7 27 19,3 5 1 5 116 4 6 35 1 6 20 3 1 6 1 9 14 5 0 35 1 0 69 3 4 267 2.2 30 9.0 8 6 3 11 0 5 4 0 6 8 2 5 9 3 2 176 5 1 3 3.8 18 0 9 255 2.1 7 5 0 44 13 3 114 4 5 79 3 5 1 0 3 10 0 3 167 1.4 4 2 9 7 2 1 72 2 8 26 1 2 6 0 9 28 8 9 15 0 4 9 0 4 116 1.0 1 0.3 4 0.2 58 18 4 28 10.0 17 0.5 8 0 4 109 0.9 8 2 4 40 1 6 16 0 7 3 0 5 1 0 3 1 0 4 23 0 7 17 0 8 91 0.8 28 20.0 6 1.8 10 0 4 25 1 1 2 0 6 11 3 9 9 0 4 89 0.7 7 2 1 40 1 6 28 1 2 1 0 4 7 0 2 6 0 3 83 0.7 5 0 2 6 0 3 43 13 6 10 3 6 15 0 4 4 0 2 67 0.6 1 0.3 46 1.8 8 0 4 7 0.2 5 0 2 66 0.5 7 2.1 33 1 3 16 0 7 1 0 4 4 0 1 5 0 2 63 0.5 39 1 5 2 * 12 3 8 10 0 3 58 0.5 4 0 2 4 0 2 3 0 5 2 0 6 6 2 1 18 0 5 3 3 8 18 0 9 53 0.4 2 3 0 1 1 0 2 9 2 8 7 2 5 8 0 2 23 1 l 51 0.4 7 0 3 4 0 2 22 7 0 14 0 4 1 1 3 3 0 1 48 0.4 1 0.7 42 13 3 1 0 4 2 2 0 1 46 0.4 15 0 6 1 ♦ 3 0 5 5 1 6 2 0 7 9 0 3 n 0.5 36 0.3 4 1.2 32 1.3 34 0.3 2 0.6 6 0.2 7 1.1 5 1.6 14 0 7 20 0.2 5 0.2 3 0 1 3 0 5 3 0 9 6 0 3 Salts (N. 0. S.) 19 0.2 6 4.3 9 2.7 2 0 7 2 0 1 14 0.1 4 0 2 1 0 3 4 1 4 5 0 1 13 0.1 12 0 5 1 ♦ 12 0.1 4 0 2 6 2 1 2 0.1 11 * 8 0 4 2 0 3 1 0 3 9 ♦ 3 0 9 6 2 1 6 ♦ 6 0 3 4 ♦ 2 ♦ 2 0.1 3 ♦ 1 0 3 2 0 7 1 ♦ 1 0 2 *Less than 0.1% (N. 0. S.) Not otherwise specified. TABLE 44—PAPER, PRINTING AND ALLIED INDUSTRIES 117 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type of Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved 1,841 1,604 1,529 1,330 732 725 397 327 267 255 167 116 109 91 89 83 67 66 63 58 53 51 48 46 36 34 20 19 14 13 12 11 9 6 4 3 1 3.0 2.4 2.2 0.6 31.3 5.7 14.4 26.1 24.2 3.1 2.4 26.4 5.3 0.3 46.2 10.5 18.2 44.3 Tnlra 0.2 6.3 0.1 5.7 31.0 4.3 12.3 2.4 49.8 12.2 18.6 9.5 4.6 6.6 0.4 2.8 1.8 0.7 1.4 5.8 0.1 0.3 11.6 43.3 3.1 57.0 47.1 25.7 13.8 20.2 6.6 4.5 68.7 16.4 10.6 7.9 6.9 20.8 21.6 35.4 6.5 83.3 61.8 10,0 Mptftla (NOS) 11.6 0.5 r,asM fN O S 1 1.9 11.8 30.0 38.8 15.6 8.6 12.8 1.9 0.6 Dhpmicala (N O S ) 4.6 2.8 4.6 4.5 26.5 3.0 6.1 1.6 54.2 7.5 6.0 7.2 6.0 4.5 1.6 6.9 7.5 13.7 31.3 4.3 6.3 1.7 13.2 1.9 7.9 25.0 2.2 83.3 8.8 1.9 83.3 55.9 10.0 5.9 8.8 2.9 Salts (V O SI 28,6 7.7 28.6 15.4 7.7 7.7 50.0 66.7 50.0 66.7 (N. 0. S.) Not otherwise specified. TABLE 45—PAPER, PRINTING AND ALLIED—CONTROLS 272 Plants—12,075 Employees TEXTILE MANUFACTURING 121 Textile Industry Exposures: Organic dusts and high humidity appeared to be the most important of the materials to which exposures were attributed in the industry. (See Table 46.) This industry is rather large in Indiana due to the fact that several large silk hosiery plants are located in the State. 71.7% of the workers surveyed for this group were in the knitting mills. Controls: General ventilation was used most frequently to control exposures to organic dusts and high humidity. For control measures of other materials see Table 47. TABLE 46—TEXTILEHNDUSTRIES Number and Percent of Workers in Each Industrial Sub Group Exposed to Specified Materlal Material Total Knitting mills Textile dyeing. finishing and printing Woolen and worsted mills Hemp, jute and linen Tent and awning Other textiles (N.O. S.) No. % No. % No. % No. % No. % No. % No. % Total Number Workers Employed. ... 8,232 5,903 71.7 696 8.4 609 7.4 24 0.3 230 2.8 770 9.4 3,751 2,734 523 45.6 33.2 2,489 2,216 469 42.2 562 80.7 361 59 3 17 70.8 31 13.5 291 37.8 37,5 391 56.2 117 19.2 6 25.0 4 0.5 6 4 7.9 22 3.2 4 0.7 7 3.0 21 2.7 330 4.0 210 3.6 12 1.7 4 1.7 104 13.5 230 2 8 198 3.4 32 5.3 48 0 6 20 0 3 12 1.7 9 1.5 1 0.4 6 0.8 Metals (N. O. S.) 44 0 5 19 0 3 6 0 9 2 0.3 6 2.6 11 1.4 43 0 5 14 0.2 6 0.9 9 1.5 6 2.6 8 1.0 43 0.5 24 0.4 2 8.3 3 1.3 14 1.8 41 0 5 19 0 3 2 0.3 16 2.6 4 0.5 40 0 5 14 0 2 10 1.4 9 1.5 1 0.4 6 0.8 29 0 4 14 0 2 9 1.5 6 0.8 29 0 4 16 0 3 4 0.6 9 1.2 28 0 3 7 0.1 21 3.4 27 0 3 18 0 3 1 0.1 2 8.3 6 2.6 26 0.3 5 10 1.6 11 1.4 Gases (NOS) 25 0.3 10 0 2 12 1.7 3 1.3 25 0 3 2 ♦ 5 0.7 18 3.0 18 0 2 13 0.2 2 0.3 2 0.3 1 0.4 Chemicals (N. O. S.) 16 12 0 2 12 0.2 1 0.1 3 0.4 0.1 10 4.3 2 0.3 Salts' (N.O. S.) 12 0 1 6 0 1 6 25.0 11 0 1 4 ♦ 2 0.3 i 0.4 4 0.5 11 0 1 7 0 1 4 0.5 7 * 1 ♦ 2 0.3 4 1.7 5 * 2 ♦ 3 0.5 5 ♦ 5 * 3 ♦ 3 * 2 ♦ 1 ♦ 1 0.2 2 * 2 ♦ 1 ♦ 1 ♦ i ♦ 1 ♦ •Less than 0.1% (N. O. S.) Not otherwise specified. 122 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type of Control Percent of exposed workers having one or more controls! General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved 3,751 2,734 523 330 230 48 44 43 43 41 40 29 29 28 27 26 25 25 18 16 12 12 11 11 7 5 5 3 2 2 1 1 0.1 0.6 10.8 19.2 0.5 3.8 0.2 0.2 0.2 4 11.6 23.6 0.7 13.0 0.4 0.4 13.9 2.1 11.4 4.7 14.0 9.8 2.1 4,5 Metals (N. O. S.) 6.8 4.7 4.7 9.3 9.8 4.7 9.8 3.4 3.4 14.3 14.3 19.2 16.0 19.2 19.2 16.0 16.0 Gases (N. 0. S.) 16.0 16.0 Chemicals (N. 0. S.) 12.5 50.0 50.0 25.0 H* 50.0 25.0 Salts (N. 0. S.) 60.0 54.6 9.1 28.6 9.1 63.6 28.6 20.0 28.6 20.0 ioo.o ioo.o Alcohols, esters and ethers 1 (N. 0. S.) Not otherwise specified. TABLE 47—TEXTILE INDUSTRIES—CONTROLS 51 Plants—8,232 Employees MISCELLANEOUS MANUFACTURING 125 Miscellaneous Manufacturing Industries This group is a heterogenous group made up of 14 sub-groups. In- dustries falling into this group would not lend themselves to the specifica- tions of our previously discussed classifications. Exposures: The principal exposures encountered in this classification were to metals (N. 0. S.), organic dusts, and dermatitis producers. Metallic dusts were high in the electrical supply industries while organic dusts were high in the broom and brush, as well as the rubber, strawboard, dental appliance and hairgoods industries. Dermatitis producers were concentrated in the broom and brush industries, electrical machinery, rubber and optical glass industries. (See Table 48.) Controls: Controls reported for various material exposures are listed in Table 49. It may be seen that 51% of the workers exposed to metals (N. 0. S.) had one or more controls listed. Rubber Industry; Occupational Analysis: Organic dusts, dermatitis producers, high humidity and silicate dusts are listed as major material exposures in the rubber industry in Table 50. In addition the distribution of the material exposures among the various occupations is noted in this same table. 126 Number and Percent op Workers in Each Sub Group Exposed to Specified Materials Electric Straw Hair- Lamp Broom Lamps machin- and Dental Signs Toys goods, and Other Material Total and Buttons B t ries and ery and Rubber straw- appliances non- and artificial Lenses window non- brush fixtures supply board electric novelties flowers shades specified No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % No. % Total Number All Workers 21,822 342 1.6 105 0.5 850 3.9 1,990 9.1 7,617 34.9 8,801 40.3 499 2.3 43 0.2 160 0.7 621 2.8 253 1.2 233 1.1 48 0.2 260 1.2 Metals (N. 0. S.) 2,836 13.0 1 0.3 3 2.9 53 6,2 478 24.0 1,521 20.0 572 6.5 9 1.8 10 23.3 39 24.4 11 1.8 26 10.3 70 30.0 5 10.4 38 14.6 2,182 10.0 167 48.8 11 1.3 45 2.3 114 1.5 1,394 15 8 142 28.5 17 39,5 7 4.4 105 16.9 84 33 2 9 18.7 87 33.5 2,088 9.6 36 10 5 4 3.8 63 7 4 37 1 9 765 10 0 980 11 1 1 0 2 3 7.0 2 1.2 9 1.4 P2 36 4 45 19.3 51 19.6 l'605 7.4 2 0 6 484 56.9 15 0 8 913 12 0 iss 1 8 11 6 9 12 1,9 1 0.4 4 8.3 8 3.1 1 j 334 6 1 3 0 9 1 1.0 87 4 4 336 4 4 715 8 1 25 5 2 17 39.5 7 4 4 38 6.1 5 2 0 86 36,9 14 5.4 1 j 135 5.2 4 3.8 5 0.6 27 1 4 2 ♦ 898 10 2 160 32 1 3 0.5 36 14.2 1 j 070 4.9 1 0.3 94 89.5 24 2.8 24T 12.2 200 2 6 362 4 1 30 6.0 13 30.2 23 3.7 67 28.8 13 5.0 Gases (N. 0. S.) '930 4.3 1 0.3 45 5.3 107 5.4 531 7.0 146 1.7 32 6.4 3 7.0 6 3.8 35 5.6 17 6.7 3 1.3 4 1,5 649 3.0 6 1.8 65 7.6 105 5.3 296 3.9 102 1,2 52 10 4 4 2.5 2 0.3 3 1.2 9 3.9 4 8.3 1 0.4 480 2.2 7 0.8 87 4.4 67 0.9 232 2 6 32 6.4 3 1,9 36 5.8 15 5.9 1 0.4 471 2.2 2 0.6 2 0.2 81 4.1 99 1 3 232 2 6 1(4 11.9 4 0.6 3 1.2 2 4.2 27 10.4 442 2.0 74 8.7 104 5.2 106 1,4 126 1.4 28 5.6 3 1.9 1 0.4 379 1.7 8 0 9 116 5 8 111 1.5 124 1.4 10 2 0 10 4.0 295 1.4 3 0.9 1 1.0 16 1.9 5 0.3 117 1 5 84 1.0 21 4,2 20 46.5 4 2.5 5 0,8 8 3.2 4 1.7 7 2,7 271 1.2 10 2.9 5 0,6 6 0.3 58 0.8 112 1.3 4 2.5 47 7.6 7 2.8 3 6.2 19 7.3 260 1.2 8 2 3 4 0 5 2 0 1 108 1 4 73 0 8 4 2 5 7 1 1 6 2 6 2 4.2 46 17.7 221 1.0 8 2 3 40 4 7 2 161 1.8 io 4.0 207 0.9 2 0.6 7 0 8 32 1.6 89 1.2 14 0 2 29 18.1 25 4.0 4 1.6 1 2.0 4 1.5 195 0.9 10 2 9 1 i 6 60 7 1 4 0 2 34 0 4 50 0 6 19 3 8 4 2 5 5 0 8 5 2.0 3 1.2 182 0.8 3 0.9 1 1 0 23 1 2 39 0.5 72 0.8 25 5 0 4 2.5 5 0.8 5 2.0 1 0.4 4 1.5 172 0.8 9 1.1 162 2 1 1 ♦ 170 0.8 73 2i 3 4 0 2 53 10 6 40 15.8 169 0.8 169 1.9 156 0.7 5 1.5 20 2.4 2 0.1 9 0.1 115 1.3 5 1.0 129 0.6 70 3 5 43 0 6 15 0 2 1 0.4 106 0.5 4 1.2 7 0 4 95 1.2 101 0.5 3 0.9 41 0.5 4i 0.5 11 25.6 3 1.9 2 6.7 98 0.4 38 1 9 55 0 7 3 ♦ 2 0.8 80 0.4 1 * 48 0 6 30 0.3 1 0.4 79 0.4 8 2 3 2 0 1 4 * 40 0 5 9 5 6 1 0 1 9 3.6 6 2.3 46 0.2 46 0 6 35 0.2 5 0.6 4 0.2 3 16 0.2 6 1.0 1 0.4 35 0.2 8 0.1 22 0.2 5 2.0 33 0.2 8 2.3 20 0.2 i 0.1 4 1.6 Salts (N. 0. S.) 19 « 18 0 2 1 * 17 • 9 1.1 8 0.4 15 * 1 0.1 6 0.3 5 * 3 * Benzene 11 * 1 0.1 7 * 3 1.3 6 * 6 * Arsenic 2 • 2 0,1 Fluorides 2 * 2 0,1 2 * 2 0.1 1 * 1 • •Less than 0.1% (N. 0. S.) Not otherwise specified. TABLE 48—MISCELLANEOUS MANUFACTURING AND MECHANICAL 127 Matehial Number of workers exposed Percent of Exposed Workers Having Indicated Type of Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved Metals (N. 0. S.) 2,836 7 8 17.7 29 6 2 4 16.7 0.1 0 2 0.1 51.3 2,182 0.4 8.7 27.9 1.7 3.6 2 0 37.9 2,088 1.3 0.4 1.7 M05 0.2 2.2 13 8 5.2 7.7 0.7 3.9 20.5 l'334 6.7 4.3 24.7 5.2 12.1 43.1 11135 1.9 17.4 10.2 1.9 2.3 25.0 l’070 5.0 17.5 41.0 0.2 26.3 4.7 73.4 ’930 4 5 18.7 17.7 5 8 0.4 3 7 1.3 26.2 649 0 6 2,5 2.9 4.8 480 13.1 32.5 13.5 5.6 17.1 55.6 471 8 3 24 6 25.7 5 3 0 2 0 4 37.8 442 2 3 29 0 83.7 4.5 0.5 20.4 2.9 53.6 379 0 5 33.8 31.7 9.0 0.5 1 6 10.0 48.8 295 1.4 4.7 0.3 2.0 6.4 271 0 4 1 8 52.8 0.7 6 3 0.7 54,2 260 5 0 10.8 59.6 22.7 26.5 1.2 1.5 80.4 221 39 4 34 8 0 9 52.0 207 10 6 10 1 56.0 4.8 1.4 8 2 61.4 195 14 9 1.0 15.9 182 4.4 4.4 172 0 6 4 1 88.4 91.9 170 169 35 5 60.4 78.1 Chemicals (N. 0. S.) 156 3.2 2.6 5.8 129 56 6 70.5 7.8 1.6 15.5 76.0 106 6 6 17.9 3.8 21.7 101 1 6 24.8 2.0 27.7 98 2 0 89.9 2.0 3.1 5.1 95.9 80 2 5 3 8 18 8 2.5 21.3 79 6.3 25.3 2.5 11.4 41.8 46 10 9 63.0 8.7 73.9 35 11 4 11.4 11.4 35 17.1 20.0 37.1 33 3.0 12.1 15.2 Salts (N. O. S.) 19 17 15 ii 9.1 9.1 6 33.3 33.3 33.3 2 100 0 100.0 100.0 100.0 2 100 0 100.0 100.0 100.0 2 100 0 100.0 100.0 100.0 1 (N. 0. S.) Not otherwise specified. TABLE 49—MISCELLANEOUS MANUFACTURING-CONTROLS 134 Plants—21,822 Employees 128 TABLE 50—RUBBER INDUSTRY1 MATERIAL EXPOSURE BY OCCUPATION Survey Data: 21 Plants; 8,801 Employees; 4,267 Employees were given 7,088 Exposures Occupation Number of Workers Exposed to Specified Materials by Occupation Organic dusts2 Dermatitis producers High humidity Silicate dusts Metals (N. O. S.) Non-siliceous dusts Extreme tempera- ture changes | Organic solvents | Accelerators | Sulphur % | Gases (N. O. S.) | Mineral acids | Alkalis | Chemicals | Lacquers | Petroleum products Miscellaneous* materials 1,394 154 135 113 113 87 80 76 72 70 63 62 50 46 42 38 35 33 30 25 10 980 301 898 6 715 90 58 1 21 41 572 25 ” i 2 10 362 ' ’58 55 25 232 6 232 169 161 155 146 126 124 96 115 112 102 493 Rubber cutters, slitters, trimmers, punchers 4 2 6 3 "10 30 39 Grinders, sanders, grinding lathe operators.. 6 50 73 2 8 Cloth weaving, knitting, spinning machine Mandrel and tuber operators, off-bearers 19 39 14 6 9 23 9 40 38 3 1 26 11 80 28 91 11 6 10 27 45 4 27 46 129 349 Rubber cement makers, rubber surfacers.... 70 19 32 26 11 17 2 9 5 27 9 8 15 3 64 51 20 217 14 234 145 18 31 2 9 39 70 107 11 15 33 83 22 1 50 1 6 33 39 1 82 240 20 12 39 67 16 13 13 2 16 35 10 18 86 93 100 103 103 104 8 Miscellaneous 34 84 64 10 41 31 23 15 2 5 13 18 23 27 2 493 Rubber Industry includes all plants making hard, soft and sponge products and rubber composition products. 2Rubber dusts, both crude and vulcanized, are classed as organic dusts and make up the majority of exposures in this industry to organic dusts. Other prevalent organic dusts are cloth, felt and wood dusts. “Next largest material is approximately 1.2% of total number of exposures. (N. O. S.) Not otherwise specified. PERSONAL SERVICES 131 Personal Services Exposures: Only two sub-divisions, laundries and dry cleaning estab- lishments, were surveyed in this group. High humidity was the most frequently reported potential occupational hazard, while dermatitis was second. High humidity was chiefly a factor in the laundries. (See Table 51). Controls: Indicated controls for specified materials are tabulated in Table 52. It may be seen that 48.5% of the workers exposed to high humidity had one or more controls. Dry Cleaning Industry; Occupational Analysis: The occupations as well as the relative frequency of material exposures are noted in Table 53. TABLE 51—PERSONAL SERVICE LAUNDRIES AND DRY CLEANING Number and Percent of Workers in Each Sub Group Exposed to Specified Material Material Total Laundries Dry cleaning Number Percent Number Percent Number Percent 4,930 2,321 281 3,781 2,027 237 76.7 1,149 294 23.3 47.1 53.6 25.6 5.7 6.3 44 3.8 232 4.7 51 1.3 181 15.8 198 4.0 160 4.2 38 3.3 111 2.3 94 2.5 17 1.5 90 1.8 69 1.8 21 1.8 83 1.7 22 0.6 61 5.3 82 1.7 66 1.7 16 1.4 72 1.5 58 1.5 14 1.2 66 1.3 20 0.5 46 4.0 61 1.2 10 0.3 51 4.4 40 0.8 34 0.9 6 0.5 Gases (N. 0. S.) 32 0.6 9 0.2 23 2.0 21 0.4 10 0.3 11 1.0 18 0.4 1 * 17 1.5 13 0.3 10 0.3 3 0.3 13 0.3 2 ♦ 11 1.0 10 0.2 10 0.9 10 0.2 8 0.2 2 0.2 9 0.2 7 0.2 2 0.2 8 0.2 8 0.2 8 0.2 4 0.1 4 0.3 8 0.2 8 0.7 7 0.1 4 0.1 3 0.3 7 0.1 7 0.6 6 0.1 * 6 0.5 4 4 0.3 3 « 3 • 2 * 2 0.2 2 * 2 * 2 * 2 « 1 * 1 * ‘Less than 0.1% (N. O. S.) Not otherwise specified. 132 Material Number of workers exposed Percent of Exposed Workers Having Indicated Type of Control Percent of exposed workers having one or more controls General ventilation Local exhaust Enclosed process Wet method Gas mask Respirator Air line respirator Protective clothing Other Positive Negative Approved type Not approved 2,321 281 232 198 111 90 83 82 72 66 Cl 40 32 21 18 13 13 10 10 9 8 8 8 7 7 6 4 3 2 2 2 1 7.2 37.0 6.1 * 2.1 43.5 0.9 31.0 18.7 2.7 5.0 22.9 0.1 2.8 25.8 20.2 5.0 15.0 31.0 11.1 23.7 5.6 20.7 56.5 22,2 4.5 5.6 33.7 6.1 5.6 43.9 27.9 5.0 18.8 56.5 22,2 1.8 12.0 10.8 2.8 10.6 18.2 4.9 5.0 12.5 23.7 5.6 Gases (N. 0. S.) 3.1 20.7 5.6 0.9 23.1 23.1 40.0 22,2 40.0 22.2 37.5 12.5 37.5 28.6 71.4 42.9 28.6 71.4 71.4 25.0 25.0 Salts (N. 0. S.)...’ 100.0 100.0 *Less than 0.1% (N. 0. S.) Not otherwise specified. TABLE 52—PERSONAL SERVICE—LAUNDRIES AND DRY CLEANING—CONTROLS 162 Plants—4,930 Employees 133 TABLE 53—DRY CLEANING INDUSTRY1 MATERIAL EXPOSURE BY OCCUPATION Survey Data: 61 Plants; 1,149 Employees; 547 Employees were given 902 Exposures Occupation Number op Workers Exposed to Specified Materials by Occupation High humidity Organic solvents Halogenated hydrocarbons Organic acids Alcohols, esters and ethers Dermatitis producers Alkalis Gases (N.O.S.) Bituminous coal dust Benzene Carbon monoxide Silicate dusts Sulphur dioxide Miscellaneous2 materials 294 161 66 22 16 10 5 5 3 3 3 181 61 51 46 44 38 23 21 17 17 16 14 79 91 10 7 16 24 5 5 5 3 2 3 2 3 13 4 1 9 2 70 2 12 8 2 46 39 29 14 12 3 2 2 1 1 3 15 14 14 11 19 4 1 79 'Includes dry cleaning, dyeing and pressing shops, but not laundries except where laundering is done incidentally. 'Next largest material is less than 1.0% of the total number of exposures. SURVEY SUMMARY TABLES 137 Summary Tables Table 54 is a summary of previous tables showing the materials in each service group to which 10% or more of the persons in that industry are exposed. Table 55 shows the number of persons, in the sample studied exposed to the important materials, irrespective of the industry in which it oc- curred. The table lists “important” materials not from a numerical standpoint, but from the possible injury that it may produce. For example the study as a whole showed numerically that metals (N. 0. S.) had the greatest frequency and that lead was ilth in numerical order. However, from the standpoint of potential pathology lead would over- shadow metals (N, 0. S.) since most of the metals classified under this were iron and steel. It is believed that our sample for each group was adequate and consequently that our percentage could be applied to our industrial popu- lation for each group, so that we may estimate a total “expected” number of Indiana workers potentially exposed to the various materials. This, however, requires an accurate knowledge of the total number of workers employed in each industry for the present time. In the absence of such data, and with the knowledge that such figures, if accurate at the time of collection, are subject to change, the estimate of the total number of workers exposed to each material was based on the 1930 census, corrected according to industrial classification used in this study. These data are shown in Table 56. The choice of the 1930 population census instead of a more recent biennial census was due to the greater accuracy of the decennial census, and to the belief that the 1930 census figure most closely approached the actual employment at the time of the survey. Table 56 shows the number of persons, in the industries studied, who are expected to have potential exposures to the materials classified in this study. The estimates are based on the total working population in those industries surveyed. Since some of the industries omitted would contribute some additional exposures, it is probable that the expected number of potential exposures for all gainful workers in Indiana will be slightly higher than the values shown. Thus it would appear that for Indiana one would expect to find 42,540 exposed to dermatitis producers, 11,566 to silica dust, 11,886 to lead, 1,059 to cyanides and etc. These data reveal that a large portion of Indiana’s industrial popu- lation potentially comes in contact with numerous hazardous materials. Further it is important to remember that the material contributing the greatest number of exposures may not be the most toxic material. Nevertheless, these data properly interpreted are very useful in planning preventive programs in the future. Basically that was the objective of this huge “physical examination” of this large “industrial patient” of ours. We have our findings on physical examination, certain laboratory studies now seem indicated so that we can reach a true diagnosis. Once a diagnosis is made the treatment will be apparent. 138 TABLE 54—MATERIALS IN EACH INDUSTRY OR SERVICE GROUP TO WHICH 10% OR MORE PERSONS WERE EXPOSED Industry or Service Group Material Exposed Persons Percent Number 70.6 16.2 3,320 761 36.6 18,4 379 190 18.6 15.0 12.7 10.9 2,859 2,308 1,942 1,675 Extreme temperature changes 14.6 | 2,548 Food and allied Dermatitis producers 32.7 17.2 11,601 6,102 Metals (N. O. S.) 33.3 10.3 26,886 8,354 Dermatitis producers Metals other than iron and steel Metals (N. O. S.) 31.2 2,959 Leather Dermatitis producers Organic dusts 16.4 10.5 338 215 Lumber and furniture Organic dusts 34.4 6,448 15.2 13.3 12.7 11.0 1,841 1,604 1,529 1,330 Inks Antimony 45.6 33.2 3,751 2,734 High humidity Miscellaneous manufacturing Metals (N. 0. S.) Organic dusts Dermatitis producers 13.0 10.0 9.6 2,836 2,182 2,088 Personal services High humidity 47.1 2,321 TABLE 55—NUMBER OF PERSONS IN THE SAMPLE STUDIED EXPOSED TO SOME OF THE IMPORTANT MATERIALS Material Number of employees exposed Inorganic non-metallic dusts: Silica dust 11,842 Silicate dusts 11,312 Non-siliceous dusts 9,647 Bituminous coal dust 6,800 Asbestos dust 315 Metallic dusts and fumes: 6,884 Antimony 1,506 411 Mercury 154 132 122 77 29 2 22,948 Gases: 6,364 2 115 77 26 Miscellaneous materials: 27,599 High humidity 15,623 12,921 10i067 ' 5,128 2,381 1,248 971 638 579 452 136 139 Material Total for all industries Extraction Chemical minerals and allied Cigar and tobacco Clay, glass and stone Clothing and allied Food* and allied Iron and steel Metals* otherthan iron and steel Leather Furniture and lumber Paper and allied Textiles Miscel- laneous manu- facturing Personal Services To al Employees—1930 U. S. Census 404,059 24,034 17,704 2,997 22,449 18,891 25,901 161,305 7,146 5,261 30,662 16,822 8,694 52,445 9,748 Metals (N. O. S.) 69,173 841 1,332 12 1,806 63 399 53,700 2,959 18 608 555 46 6,818 16 Dermatitis producers 42,540 659 1,027 1,097 768 107 11,601 16,700 366 863 2,400 1,020 348 5,030 554 Organic dusts 34,930 138 950 550 521 2,760 2,164 6,050 454 549 10,540 1,009 3,964 5,240 41 High humidity 21,287 82 488 96 326 1,170 6,102 1,720 94 324 337 355 2,886 2,727 4,580 Extreme temperature changes... 9,522 216 1,550 2,851 12 1,831 1,350 381 21 87 50 5 1,154 14 11,566 3,884 147 2 460 4 10 1 395 51 17 1 625 Silicate dusts 20,200 736 885 9 3,390 118 688 9,420 413 51 ’840 233 45 3,210 162 Gases (N. (). S.) 18,887 991 928 1 970 25 1 550 372 26 2 235 Petroleum products 17,622 913 1,014 63 '975 151 ’879 10*030 433 59 460 454 552 L560 79 Non-siliceous dusts 17,689 1,210 241 12 4,186 22 161 7,830 716 92 507 93 31 2,570 18 11,886 20 413 188 8 112 19 3 850 Bituminous coal dust 22,478 16,968 226 9 949 64 686 2^240 “82 38 435 124 42 ’437 178 Carbon monoxide 11,278 884 432 9 700 72 1,028 6,330 233 43 417 152 51 708 219 8,093 788 391 52 188 45 Alkalis 4,689 5 576 254 29 1 033 88 43 390 4,543 10 395 229 2 7 4,122 354 19 10 118 26 3J21 251 25 303 2*290 146 128 235 81 12 242 8 3,011 120 32 31 137 150 95 2 237 28 84 26 Sulphur dioxide 3,578 352 145 9 362 45 483 1,030 49 38 332 ' 92 31 468 142 3,227 75 19 11 1 130 139 3 1 128 47 13 650 12 2,114 19 4 1 10 88 64 31 1 855 1 41 2,180 10 655 139 3 180 534 57 18 5 162 17 374 26 1,567 5 227 17 795 4 77 3 27 408 4 1,548 36 31 24 17 54 230 576 127 243 190 20 1,260 235 15 11 224 194 100 93 64 2 192 130 Salts (N. O. S.) 906 238 84 3 161 31 26 13 46 6 1,020 165 138 53 1 138 84 3 U 15 413 1,038 140 218 56 70 3 6 530 14 1,059 6 560 132 31 20 310 Halogenated hydrocarbons 819 92 12 4 4 240 28 8 12 255 164 753 9 378 93 5 20 13 235 438 181 3 16 2 29 150 7 3 5 1 5 36 469 ■ 82 233 1 140 u 2 477 45 7 6 54 50 6 36 67 2 84 120 318 11 57 1 93 118 12 g 18 308 20 25 30 62 38 71 26 36 468 15 24 20 3 406 235 11 97 g i 100 4 14 248 9 8 2 69 7 28 30 79 16 239 6 76 39 8 no 165 37 113 10 5 133 16 65 47 5 149 2 1 138 3 5 90 6 10 49 2 3 20 43 43 32 25 7 16 13 3 7 7 2 2 *As the number of workers surveyed in the Food and Allied industry and the Metals Other than Iron and Steel industry was greater than the U. S. Census figure, the expected number of persons exposed is given as 100% of that obtained in the survey. TABLE 56—EXPECTED NUMBER OF PERSONS IN INDIANA EXPOSED TO INDICATED MATERIALS BASED ON DATA OBTAINED IN THE SURVEY 140 Acknowledgments For policies and letters to manufacturers, prior to the survey, the Bureau is indebted to Dr. V. K. Harvey, Director, Indiana State Board of Health. The industrial file was completed largely through the cooperation of the Indiana Unemployment Compensation Division and the State Planning Board. The data on milk plants and canning industry was supplied by the State Board of Health, Bureau of Dairy Products and Bureau of Food and Drugs, respectively. The Indiana Canners’ Association also supplied us with a list of canning plants. The field work was carried out by our own personnel with the valu- able and immeasurable service of the United States Public Health Serv- ice, Division of Industrial Hygiene, by training our field staff, organizing the office and assisting in the conduct of the survey. Sanitary Engineer J. J. Bloomfield assisted in the training of the field staff, Mrs. Mary F. Peyton helped organize the survey and Mr. Richard T. Page assisted in the summary and writing of this report. Other agencies that cooperated are the State Labor Department, Mr. Thomas Hutson, Director; Bureau of Sanitary Engineering, State Board of Health, Mr. B. A. Poole, Chief; state and city Chambers of Commerce, State Mining Board, and officials of all the establishments covered in the study. The officials cooperated whole-heartedly in furnish- ing the information requested. This is deeply appreciated by the Bureau since the survey was voluntary on the part of plant officials. All illustrations are by Bird Baldwin, Staff Artist, of the Indiana State Board of Health. APPENDIX 1. A—Forms 2. B—Industrial Codes 3. C—References 143 APPENDIX A FormS INDIANA INDUSTRIAL HYGIENE SURVEY Page .of. INDUSTRIAL HEALTH SERVICE DATA Surveyed by Name of Plant.... - .Industry Code and No.. Date. County.. City Location Plant Owner - .Address NO. EMPLOYEES M Product Manufactured or Service.. - F - Plant official - Title T Drinking || Washing T ilet Sanitati n Public Supply Fountain No. Individual Cup | Common Cup | Other Sink No. Other Cold Water Hot Water Soap Common Towel Other Towel Shower Flush M F Pit Privy M F Urinal No. Other No. Sep. Lunch Room Individual Locker Maximum Employees Safety Pk visi ns I Medical Pbovisi ns j Benefits and Rec rds Sick Benefit Yes Organization; No Sickness Yes. Record: No Waiting Period: No. Days Accident Yes No Remarks: INDIANA STATE BOARD OF HEALTH. BUREAU OF INDUSTRIAL HYGIENE Full Time Physician; Part Time On Call None Full Time Nurse: Part Time None. P. H R. N Other Remarks; Company Hospital: Contract None First Aid Yes Room: No First Aid Yes. Kit; No Trained Yes First Aid Worker; No Remarks: Full Time Safety Director: Part Time.. None. Shop Yes Committee: Insurance Yes Service: No Other; Yes. No.... Remarks: 144 Form 4 INDIANA INDUSTRIAL HYGIENE SURVEY Page of ' WORK ROOM SURVEY DATA Name of Plant.: .Industry Code and No... Department Work Room No Informants Name .Surveyed by Date.. INDIANA STATE BOARD OF HEALTH. BUREAU OF INDUSTRIAL HYGIENE Occupation 145 Form'8 INDIANA'INDUSTRIAL HYGIENE SURVEY INDUSTRIAL HEALTH SERVICE Page Industry Code Name of Industry INDIANA STATE BOARD OF HEALTH. BUREAU OF INDUSTRIAL HYGIENE Number op Persons to Whom Indicated Service is Available 146 Form 6 INDIANA INDUSTRIAL HYGIENE SURVEY NUMBER OF PERSONS EXPOSED, CLASSIFIED BY MATERIAL Industry Code Name of Industry Page 147 INDIANA INDUSTRIAL HYGIENE SURVEY MATERIAL EXPOSURE IN EACH INDUSTRY BY OCCUPATION Material Exposure - - -Page Industry Code - Name of Industry - - — - INDIANA STATE BOARD OF HEALTH, BUREAU OF INDUSTRIAL HYGIENE *Number of employees brought forward. 148 Form 8 Page INDIANA INDUSTRIAL HYGIENE SURVEY GENERAL SANITATION Industry Code Name of Industry. INDIANA STATE BOARD OF HEALTH, BUREAU OF INDUSTRIAL HYGIENE 149 Form 8A Page INDIANA INDUSTRIAL HYGIENE SURVEY GENERAL SANITATION Industry Code....... Name of Industry....... i Drinking Washing Toilet Facilities Number Number Number Number Number Toilets Number Privies Number Other Number Persons Urinals Fountains Lavatories Showers Provided Provided Provided Per Toilet Prov. 1 Ratio Prov. I Ratio Prov. I Ratio MIF MIF MIF M|F Prov. I Ratio INDIANA STATE BOARD OF HEALTH, BUREAU INDUSTRIAL HYGIENE Maximum No. of Employees Plant No. 150 Form 9 INDIANA INDUSTRIAL HYGIENE SURVEY CONTROL MEASURES FOR SPECIFIED EXPOSURE IN EACH INDUSTRY Material Exposure T Page. Industry Code. Name of Industry. Number of Persons to Whom Control is Available Classified by Plants •Number of employees brought forward. INDIANA STATE BOARD OF HEALTH, BUREAU OF INDUSTRIAL HYGIENE Plant Number Number of Employees Exposed T ype of Control Positive General Ventilation Negative General Ventilation Local Exhaust Enclosure Wet Methods Gas Masks Respirator Air Line Respirator Protective Clothing Other Total Persons 151 DAILY OFFICE PROGRESS REPORT INDIANA INDUSTRIAL HYGIENE SURVEY Month of. Letters [ Surveys Surveys Surveys Out of Too Small Sent Returned Edited Tabulated Business Let. Returned 152 INDIANA INDUSTRIAL HYGIENE SURVEY ASSIGNMENT OF PLANTS Date Letters Sent County Plant Data Size Industry Engineer 153 Total Timm Schellhase Reichelderfer Miller Keppler Karnisky Hollenbeck Goory Fleming Black Field Engineer - O - o o o o o o o o Moved Monday 18 - o - o o o o o o o o Closed O o o o • o o o o o o o Refused to o o CO o - - 4»> - to o Completed o o o o o o o o o o o Moved Tuesday 19 - - o o o o o o o o o Closed o o o o o o o o o o o Refused o to CO o CO o o - o o o Completed CO o o o o o o o o CO o Moved Wednesday 20 - o - o o o o o o o o Closed o o o o o o o o o o o Refused co o o - o - o 4* o o o Completed o o o o o o o o o o o Moved Thursday 21 o o o o o o o o o o o Closed o o o o o o o o o o o Refused 23 o - to o o to 4* 05 4*. Completed o o o o o o o o o o o Moved Friday 22 - o o o o o o o o - o Closed o o o o o o o o o o o Refused 22 00 o to o to to o o Completed - o o o o o o - o o o Moved Saturday 23 CO o o CO CO o to o o o - Closed o o o o o o o o o o o Refused M o to - - - to - « o Cn Completed Cn o - o o o o - o CO o Moved Total CO - to CO CO o to o o - - Closed o o o o o o o o o o o Refused 93 o o ts o o Oi oo o 00 CO Completed 179 CO B 23 20 Cn Oi to CO CO CO Assigned DAILY PROGRESS CHART—INDIANA INDUSTRIAL HYGIENE SURVEY Week op July 17, 1938 154 Field Engineer Week of July August September October November December J anuary 10 | 17 24 | 31 7 | 14 | 21 28 4 11 18 | 25 2 | 9 | 16 23 30 6 | 13 20 | 27 4 | 11 | 18 25 1 8 Black Fleming * Goory Hollenbeck — — Kami sky Keppler Miller Reichelderfer Schellhase Timm Total Completed — Total to Complete 1 1 1 WEEKLY PROGRESS CHART—INDIANA INDUSTRIAL HYGIENE SURVEY NUMBER OF PLANTS SURVEYED WEEKLY 155 APPENDIX B TABLE 57—INDIANA STATE BOARD OF HEALTH, BUREAU INDUSTRIAL HYGIENE INDUSTRIAL CODES V2 Coal Mines V2A Strip Mines V9 Quarries Extraction of Minerals V9A Sand and Gravel V9B Limestone Manufacturing and Mechanical Industries Chemical and Allied; X3 Explosives, Ammunition and Fireworks Factories X4 Fertilizer Factories X5 Gas Works X6 Paint and Varnish Factories X7 Petroleum Refineries X9 Soap Factories OVB Blacking, Stains, Etc. OVD Chemicals OVE Compressed Gases OVG Drugs, Patent Medicine OVH Glues, Paste OVI Greases, Tallow OVJ Oils, Not Petroleum OVK Perfumes, Cosmetics OVL Other Chemicals 00 Cigar and Tobacco Cigar and Tobacco Factories 01 Brick, Tile, Terra Cotta 02 Glass Factories 02A Mirrors 03A Cement 03C Lime and Artificial Stone Clay, Glass and Stone Industries 04 Marble and Stone Yards 05 Potteries 2VA Roofing—Asphalt 2VB Asbestos Products 2VD Rockwool and Other Clay, Glass and Stone Clothing Industries 07 Glove Factories 09 Shirt, Collar and Cuff IV Suit, Coat and Overall IDA Women’s Clothing 10C Other Clothing Food and Allied Industries 11 Bakeries 12 Butter, Cheese and Milk 13 Candy Factories 15 Flour and Grain Mills 16 Fruit and Vegetable Canning, Etc. 17 Slaughter and Packing Houses 19A Ice Manufacturing 19B Spices, Coffee 19C Other 20A Liquor and Beverage Industries (Soft) 20B Alcoholic Beverages 21 Agricultural Implement Factories 22 Automobiles 24B Blast Furnaces and Steel Rolling Mills (Except Wire) 24A Wire Mills 25 Car and Railroad Shops 26 Ship and Boat Building 27 Wagon and Carriage Iron and Steel Industries, Machinery and Vehicle Industries 28A Aircraft 28B Foundries 28C Machine Shops 28D Small Machinery, Implements and Cutlery 28E Heavy Machinery 28F Other 3V Brass Mills, Musical Instruments 31 Copper Factories 33 Jewelry Factories 34 I,eid and Zinc Factories 35 Tinware, Enamelware, Etc. Metal Industries, Except Iron and Steel 36A Aluminum 36B Metal Specialties, Novelties 36C Other 36D Electro Plating, Metal Finishing Leather Industries 38 Leather Belt, Leather Goods, Etc. 39 Shoe Factories 40 Tanneries 41 Trunk, Suitcase and Bag 42A Furniture Factories 42B Caskets 43 Piano and Organ Lumber and Furniture Industry 44 Saw and Planing Mills 45 Other Woodworking Paper, Printing and Allied Industry 46A Paper Products (N. O. S.) 46B Wax and W'all Paper 47 Paper and Pulp Mills 48 Paper Box Factories 49A Book Binding 49B Engraving and Developing 49C Lithographing 49D Newspaper 49E Stereotype 49F Other Printing and Allied Textile Industries 50 Knitting Mills 52 Textile Dyeing, Finishing and Printing Mills 53 Woolen and Worsted Mills 55 Hemp, Jute and Linen Mills 58 Sail, Awning and Tent 59 Other Textile Mills 60 Broom and Brush 61 Button Factories 63 A Batteries 63B Lamps 63C Other Electric Machine and Supplies 65 Rubber Factories 66 Straw and Strawboard Factories Miscellaneous Manufacturing Industries 68A Dental Appliances and Supplies 68C Signs 68 D Toys and Novelties 68E Hair Goods, Artificial Flowers 68F Lenses 68G Lamp and Window Shades 08H Other Miscellaneous Manufacturing Industries Personal Service 97 Laundries 98 Dry Cleaning 156 TABLE 58-MAJOR EXPOSURE CLASSIFICATIONS Accelerators Alcohols, Esters and Ethers Aldehydes Alkalis Amines Aniline and its Compounds Antimony and its Compounds Arsenic and its Compounds Benzene Cadmium and its Compounds Carbon Monoxide Chemicals (N. O. S.) Chlorine Chromium and its Compounds Coal Tar Products Cyanides Dermatitis Producers Anthracite Coal Dust Asbestos Dusts Bituminous Coal Dust Non-Siliceous Dusts Organic Dusts Silica Dusts Silicate Dusts Dyes Extreme Temperature Changes Fluorides Gases (N. O. S.) Halogenated Hydrocarbons High Humidity Hydrogen Sulphide Infections Inks Lacquers and Varnishes Lead Manganese Medicinals (N. O. S.) Mercury and its Compounds Metals (N. O. S.) Mineral Acids Oils, Fats and Waxes (Not Petroleum) Organic Acids Organic Solvents Paints and Enamels Petroleum Products (Other than Solvents) Phosphorus Salts Inorganic (N. O. S.) Selenium and its Compounds Sulphur and its Compounds Sulphur Dioxide TABLE 59—EXAMPLES OF PRODUCTS INCLUDED UNDER EACH MAJOR CLASSIFICATION Accelerators— Ammonia Formaldehyde Butraldehyde Aniline Butyl Aldehyde Butylamine Butylamine Aniline Diorthotolylguanidine Diphenylguanidine Mercaptobenzathiozole Paraphenylenediamine Piperidine Tetramethylthiuram disulphide Tetramethylthiuramonasulphide Thiooarbamites Toluidine Xexamethylinetetramine Alcohols, Esters and Ethers— Ethyl and Methyl Alcohols Amyl Acetate Butyl Acetate Ethyl Acetate Esters Aldehydes— Acrolein Formaldehyde Alkalis— Ammonium Hydroxide Barium Hydroxide Barium Oxide Calcium Hydroxide Calcium Oxide Cleaning Compounds Magnesium Oxide Oakite Potash Potassium Carbonate Potassium Hydroxide Sal Soda Soda Ash Sodium Carbonate Sodium Hydroxide Sodium Salicylate Sodium Hypochlorite (dry) Washing Powders Wyandotte Cleaner Animes— Alifatic Amines Aniline and its Compounds— Acetanilide Dimethylaniline Paranitra aniline Antimony and its Compounds— Type Metal Arsenic and its Compounds Benzene Cadmium and its Compounds Carbon Monoxide Chemicals (N. O. S.)— Organic and Inorganic where they were not specified Chlorine Chromium and its Compounds— Chrome Ore Chromic Acid Chrome Alum Potassium Dichromate Other Chromates Coal Tar Products— Coal Tar Coal Tar Paint Creosote Cumar Resin Hydroquinone- Napthalene Nitrobenzene Phenol Phenolic Resins Pyridine Cyanides— Cyanogen Hydrocyanic Acid Potassium Cyanide Sodium Cyanide Zinc Cyanide Dermatitis Producers— Animal Products Chocolate Cutting Oils Dough Sugar Tobacco Vanilla Vegetable Products Anthracite Coal Dust Asbestos Dusts Bituminous Coal Dust Non-Siliceous Dusts— Alundum Barium Sulphate Bone Meal Calcium Carbonate Corundum Emery Limestone Marble Maynesite Rockwool Plaster of Paris (Gypsum) Tricalcium Phosphate Organic Dusts— Cotton Coke Carbon Black Dextrin Feathers Felt Fibre Fur Graphite Gums and Resin Kapook Leather Mustard Seed Paper Rags Rayon Rosin Sawdust Sisal (Hemp) Spices Straw Starch Wool 157 Silica Dusts— Agate Berotonite Chalcedony Cristobalite Diatomaceous Earth Flint Gannister Granite Infusorial Earth Jasper Novaculite Onyx Opal Quartz Sand Tridymite Tripoli Silicate Dusts— Ashes Carborundum Clay Feldspar Ferrosilicon Fullers Earth Fireclay Glass Garnet Mica Portland Cement Pumice Slate Soapstone Talc Dyes— Coal Tar Shoe Dyes Stains Extreme Temperature Changes Fluorides— Calcium Fluoride Fluorine Gas Hydrofluoric Acid Gases (N. O. S.)— Acetylene Ammonia Carbon Dioxide Oxides of Nitrogen Ozone Phosgene Halogenated Hydrocarbons— Carbon Tetrachloride Trichlorethylene Perchlorethylene Dichlorethylene Pentachlorethylene Tetrachlorethane Ethyl Chlorbromide Acetylene Tetrabromide High Humidity _ Hydrogen Sulphide Infections— Actinomycosis Anthrax Blastomycosis Glanders Sporotricosis Tetanus Tularemia Inks— Printers Stencil Lacquers and Varnishes— Duco Shellac Lead- Babbit Metal Lead Litharge Type Metal White Lead Manganese Medicinals (N. O. S.)— Cocaine Codeine Iodine Morphine Opium Pharmaceuticals in general Mercury and its Compounds Metals (N. O. S.)— Brass Bronzing Powder Cobalt Copper Iron Dust Iron Pyrites Nickel and its Salts Steel Titanium Oxide Zinc, Oxide and Stearate Mineral Acids— Hydrochloric Nitric Phosphoric Sulphuric Oils, Fats and Waxes (Not Petroleum)— Lard Tallow Vegetable Oils Organic Acids— Acetic Formic Oxalic Picric Tannic Organic Solvents— Acetone Benzene Carbon Disulphide Diethyl Sulphate Ethylene Glycol Kerosene Naphtha Prestone Toluene Turpentine Xylene Paints and Enamels— Japan Compounds Lithopone Zinc Paint Petroleum Products (Other than Solvents) Asphalt Greases Lubricants Mineral Oil Paraffin Tar and Pitch Phosphorus Salts Inorganic (N. O. S.) Selenium and its Compounds Sulphur and its Compounds— Barium Sulphide Calcium Sulphide Potassium Sulphide Tuads Zinc Sulphur Dioxide 158 TABLE 60—ALPHABETICAL LIST OF MATERIAL CLASSIFICATIONS Material Classification Abrasives .... Non-Siliceous Dusts Accelerators Accelerators Acetanilide Aniline and its Compounds Acetic Acid Acids, Organic Acetone Organic Solvents Acetylene Other Gases Acetylene Tetrabromide Halogenated Hydrocarbons Acrolein Aldehydes Alabastine Non-Siliceous Dusts Alcohols Alcohols, Esters and Ethers Alundum Non-Siliceous Dusts Alum Inorganic Salt Aluminum Oxide Other Metals and their Compounds Amines (Alifatic) Amines Ammonia Other Gases Ammonia Formaldehyde Accelerators Ammonium Chloride Inorganic Salts Ammonium Hydroxide Alkaline Compounds Amyl Acetate Alcohols, Esters and Ethers Aniline Aniline and its Compounds Aniline Dyes Dyes Antimony Antimony Antimony Sulphide Sulphur and Compounds Anthrax Infections Arsenic Arsenic and its Compounds Arsine Other Gases Ashes Silicate Dusts Asbestos Asbestos Dust Asphalt Petroleum Products Babbit Lead and its Compounds Bakehte Coal-tar Products Barium Sulphide Sulphur and Alkaline Sulphides Barium Sulfate Non-Siliceous Dusts Benzene Benzene Benzine Organic Solvents Benzol (Benzene) Benzene Beritonite Silica Dusts Brass Other Metals and their Compounds Bone Meal Non-Siliceous Dusts Brine Inorganic Salts Bronzing Powder Other Metals and their Compounds Butyl Acetate Alcohols, Esters and Ethers Butyl Aldehyde Accelerators Cadmium Cadmium and its Compounds Calcium Chloride Inorganic Salts Calcium Cyanamide Amines Calcium Hydroxide Alkaline Compounds Calcium Oxide Alkaline Compounds Calcium Sulphide Sulphur and Alkaline Sulphides Calcium Tri Phosphate Non-Siliceous Dusts Carbon Dioxide Other Gases Carbon Bisulphide Organic Solvents Carbon Monoxide Carbon Monoxide Carbon Tetrachloride Halogenated Hydrocarbons Carborundum Silicate Dusts and Carborundum Carbon Black Organic Dusts Caustic Soda Alkaline Compounds Cement Silicate Dusts and Carborundum Celluloid Solution Lacquer Chemicals, Inorganic (Not otherwise specified) Chemicals Celluloid Dust Organic Dusts Chemicals, Organic (Not otherwise specified) Organic Dusts Chalk—French Silicate Dust Chlorine Chlorine Chloroform Halogenated Hydrocarbons Chocolate Dermatitis Producers Chromates Chromium and its Compounds Chromic Acid Chromium and its Compounds Chrome Alum Chromium and its Compounds Chrome Ore Chromium and its Compounds Cleaning Liquids and Compounds Either Organic Solvents or Alkaline Compounds (specify) Clay Silicate Dusts Coal Dust, Anthracite Coal Dust, Anthracite Coal Dust, Bituminous Coal Dust, Bituminous Cobalt and its Compounds Other Metals and their Compounds Cocaine Medicinals Codeine Medicinals Coke Silicate Dusts Copper and its Compounds Other Metals and their Compounds Copper Oxide Other Metals and their Compounds Corundum Non-Siliceous Dusts Cotton Organic Dust Creosote. Coal-tar Products Cumar Resin Coal-tar Products Cutting Compounds Dermatitis Producers Cyanides Cyanides Cyanogen Cyanides Dichlorethylene Halogenated Hydrocarbons Diethyl Sulphate Alcohols, Esters and Ethers Dimethyl Aniline Aniline and its Compounds Dough Dermatitis Producers Dextrin Organic Dusts Dragons Blood Organic Dusts Duco Lacquer and Varnishes 159 Material Classification Dyes Dyes Emery Dust Non-Siliceous Dusts Ethyl Acetate Alcohols, Esters and Ethers Ethyl Alcohol Alcohols, Esters and Ethers Ethylene Dichloride Halogenated Hydrocarbons Enamel Paints and Enamels Esters Alcohols, Esters and Ethers Ether Alcohols, Esters and Ethers Feathers > Organic Dusts Felt Dust Organic Dusts Ferrosilicon Silicate Dusts Fibre Organic Dusts Fibre Boards Organic Dusts Fire Clay Silicate Dusts Flint Silica Dust Feldspar Silicate Dusts Flour Organic Dusts Formaldehyde Aldehyde Formic Acid Acids, Organic Fuller’s Earth Silicate Dusts Fur Dust Dusts Gasoline Organic Solvents Garnet Silicate Dusts Gannister Silica Dust Glue Dermatitis Producers Glass Silicate Dusts Water Glass Cement—Sodium Silicate Silicate Dusts Graphite Organic Dust Granite Silica Dusts Grain Alcohol Alcohols, Esters and Ethers Grease Petroleum Products Gums Organic Dusts Gypsum Non-Siliceous Dusts Hexamethylenetetramine Accelerators Hexine Accelerators Hides Infections Hydrochloric Acids Acids, Mineral Hydrocyanic Acids Cyanides Hydrofluoric Acid Fluorides Hydrogen Sulphide Hydrogen Sulphide Hydroquinone Coal-tar Products Inks Inks Iodine Medicinals Infusorial Earth Silica Dust Iron Dust Other Metals and their Compounds Iron Oxide Other Metals and their Compounds Iron Pyrites Other Metals and their Compounds Japan Compounds Paints and Enamels Jaspar Silica Dusts Kapock Organic Dusts Kerosene Organic Solvents Lacquer Lacquer and Varnishes Lampblack Organic Dusts Lard Oils, Waxes and Fats Lead Lead and its Compounds Lead Salts Lead and its Compounds Litharge Lead and its Compounds Linseed Oil Oils, Waxds and Fats Leather Cement Organic Solvents Leather Organic Dusts Lime, Quick or Slack Alkaline Compounds Limestone Non-Siliceous Dusts Lubricants Petroleum Products Lycopodium Sulphur and Compounds Magnesite Non-Siliceous Dusts Manganese Manganese Marble Non-Siliceous Dusts Meats Dermatitis Producers Mercury Mercury and its Compounds Mercury Nitrate Mercury and its Compounds Methanol Alcohols, Esters and Ethers Metallic Oxides (Mineral) Non-Siliceous Dusts Metallic Oxides (Unless Mineral) Other Metals and their Compounds Metal Fumes Other Metals and their Compounds Methyl Alcohol Organic Solvents Methyl Chloride Halogenated Hydrocarbons Mica Silicate Dusts Mineral Oils Petroleum Products Morphine Medicinals Muriatic Acid Acid, Mineral Mustard Organic Dusts Naphtha Organic Solvents Naphthalene , Coal-tar Products Nitrecake Inorganic Salts Nitrocellulose Organic Dusts Nitric Acid Acids, Mineral Nitrobenzene Coal-tar Products Nitrous Oxide Other Gases Novaculite Silica Dusts Oakite . Alkalines Oils, Vegetable Oils, Waxes and Fats Oils, Cutting Dermatitis Producers Oils, Mineral .. Petroleum Products Oleum Spirits Acids, Mineral Onyx Silica Dusts Opal Silica Dusts Opium Medicinals 160 Material Classification Oxalic Acid Acids, Organic Ozone Other Gases Paint, non-lead Paint Paint, Lead Lead and Paint Paper Organic Dusts Paraffin Petroleum Products Perchlorethylene Halogenated Hydrocarbons Petroleum Petroleum Products Pharmaceuticals Medicinals Phenolic Resins Coal-tar Products Phosgene Other Gases Phosphine Phosphorus Phosphoric Acid Acids, Mineral Phosphorus Copper Other Metals and their Compounds Picric Acid Acids, Organic Piperidine Accelerators Pitch Petroleum Products Phenol Coal-tar Products Portland Cement ; Silicate Dusts Potash Alkaline Compounds Potassium Carbonate Alkaline Compounds Potassium Cyanide Cyanides Potassium Diohromate Chromium and its Compounds Potassium Hydroxide Alkaline Compounds Potassium Sulphide Sulphur and Alkaline Sulphides Prestone Organic Solvents Primer Organic Solvents Printer’s Ink Ink Prussian Blue Cyanides Prussic Acid Cyanides Pumice Silicate Dusts Pyroxylin Organic Dusts Quartz Silica Dusts Rags Organic Dusts Rayon Organic Dusts Resins Organic Dusts Rockwool Non-Siliceous Dusts Rosin Organic Dusts Rottenstone Silica Dusts Rouge, Polishers Other Metals and their Compounds Rubber Organic Dusts Rubber Latex Dermatitis Producers Rubber Cement Organic Solvents Sal Soda Alkaline Compounds Sand Silica Dusts Sawdust Organic Dusts Selenium Selenium Shale Silica Dusts Shellac Lacquer and Varnishes Shoe Dve Dyes Sisal (Hemp) Organic Dusts Slate Silicate Dusts Soda Ash Alkaline Compounds Soapstone Silicate Dusts Sodium Bisulphite Inorganic Salts Sodium Borate Hydrated Inorganic Salts Sodium Carbonate Alkaline Compounds Sodium Chloride Inorganic Salts Sodium Cyanide Cyanides Sodium Hydroxide Alkaline Compounds Sodium Hypochlorite Alkaline (if dry) Sodium, Meta Phosphate Alkaline Sodium Nitrate Alkaline Sodium Silicate Alkaline Sodium Sulphide Sulphur and Alkaline Supplies Sodium Sulphite Inorganic Salts Sodium Thiosulphite Inorganic Salts Spices Organic Dusts Stains Dyes Stripping Compounds Alkaline Compounds Straw Organic Dusts and Infections Starch Organic Dusts Stearic Acid Acids, Organic Steel Other Metals and their Compounds Stencil Ink Inks Sugar Dermatitis Producers Sulphur Sulphur and Alkaline Supplies Sulphuric Acid Acids, Mineral Sulphur Dioxide Sulphur Dioxide Sulphuretted Hydrogen (Hydrogen Sulphide) Hydrogen Sulphide Sulphur Monochloride Acids, Mineral Tale Silicate Dusts Tallow Oils, Waxes and Fats Tannic Acid Acids, Organic Tar Petroleum Products Tetanus Infections Tetrachlorethane Halogenated Hydrocarbons Titanium Oxide Other Metals and their Compounds Toluol Organic Solvents Tobacco Organic Dusts and Dermatitis Producers Tridymite Silica Dusts Triohlorethylene Halogenated Hydrocarbons Tripoli Silica Dusts Tuads Sulphur and its Compounds Type Metal Lead and its Compounds Turpentine Organic Solvents Vaccines Infections 161 Material Classification Vanilla Bean Dermatitis Producers Varnish Lacquer and Varnishes Vegetable Products Dermatitis Producers Vegetable Oils v Oils, Waxes and Fats Vinegar Acids, Organic Washing Powder Alkaline Compounds Waxes Oils, Waxes and Fats White Lead Lead and its Compounds Wood Alcohol Organic Solvents Wood Dust Organic Dusts Wyandotte Cleaner Alkaline Compounds Xylol Organic Solvents Xylene Organic Solvents Zinc Other Metals and their Compounds Zinc Cyanide Cyanides Zinc Hydrosulphite Inorganic Salts Zinc Oxide Other Metals and their Compounds Zinc Nitrate Salt Zinc Stearate Other Metals and their Compounds Zinc Paint Paint * 1 [ TABLE 61—INDIANA BUREAU OF INDUSTRIAL HYGIENE CODE OF CONTROL MEASURES Code Meaning 1. POS POSitive 2. N Negative 3. LE Local Exhaust 4. ENC ENClosure 5. W. M Wet Method 6. G. M Oas Mask 7. RESP RESPirator 8. ALR Air Line Respirator 9. P. C Protective Clothing 10. OTH OTHer 162 APPENDIX C References 1. Sayers, “Health Promotion in Industry,” Journal Industrial Medicine, Vol. 7 : No. 7, pp. 410, July, 1938. 2. Sayers—Ibid. 3. Newquist, M. N., “Medical Service in Industry and Workman’s Compensation Laws,” American College of Surgeons, Chicago, 1938. 4. Bloomfield, J. J„ “Engineering Aspects of Problems in Industrial Epidemiology,” Industrial Medicine, Vol. 7 ; No. 7, pp. 377, July, 1938. 5. Sayers, “Industrial Hygiene Activities in the U. S.,” U. S. Public Health Service, Bulletin 1630, pp. 6. 6. “Accident Experience in Iron and Steel Industry,” Monthly Labor Review, Bureau of Labor Statistics, U. S. Department of Labor, Vol. 37 ; No. 3, September, 1933. 7. Brundage, D. K., and Bloomfield, J. J., “The Pneumonia Problem in the Steel Industry,” Journal Industrial Hygiene and Toxicology, Vol. 14 ; No. 10, December, 1932. 8. Illinois—Personal Communication. 9. Ohio—Personal Communication. 10. Bloomfield, J. J., and Peyton, M. F., “Evaluation of the Industrial Problems of a State,” Public Health Bulletin No. 236, Washington, D. C., 1937. 11. “Evaluation of Industrial Hygiene Problems of Virginia,” Tillson, W. D., Virginia Bureau of Indus- trial Hygiene, 1938. 12. Wilson, H. F„ and Brown, R. M., “An Evaluation of the Industrial Hygiene Problems in South Carolina,” South Carolina Bureau of Industrial Hygiene, 1938. 13. “Evaluation of the Industrial Hygiene Problem of the State of Colorado,” Colorado State Board of Health, 1939. 14. “Evaluation of Industrial Hygiene Problems of State of Idaho,” Department of Public Welfare, Division of Public Health, Boise, Idaho, 1938. 15. “Evaluation of the Industrial Hygiene Problems of the State of Utah,” Page, R. T„ and Bloomfield, J. J., U. S. Public Health Service, Washington, D. C., 1938. 16. Maine—Courtesy of Mr. Richard Page, U. S. Public Health Service, Division of Industrial Hygiene. 17. “Evaluation of Industrial Hygiene Problems of State of New Hampshire,” F. J. Vintinner, New Hampshire State Board of Health, 1938. 18. Arkansas—Courtesy of Mr. Richard Page, U. S. Public Health Service, Division of Industrial Hygiene. 19. Ehlers and Steel, “Municipal and Rural Sanitation,” McGraw-Hill, 1937. 20. Joel I. Connolly, “Plumbing as an Industrial Hygiene Problem,” Industrial Medicine, Vol. 7 : No. 9, pp. 555-559, September, 1938. 21. White, “Dermatergoses of Occupational Affections of the Skin,” 4th Edition, Lewis Publishing Com- pany, London, pp. 184. 22. Hepler, John M., “Lead in the Printing Industry,” Journal Industrial Hygiene and Toxicology, December, 1938.