MACHINES FOR MAKING ICE, USING SULPHUROUS ACID OR AMMONIA IN THE PROCESS. Note from the Establishment of RAOUL, PICTET & CO,, PARIS. Translated by ROBT. BRIGGS, C. E. REPRINTED FROM TIIE JOURNAL OF THE FRANKLIN INSTITUTE, For February, 1S7T). PHIDADELPHIA: ' Merrihew & Sox, Printers, 135 North Third Street. 1879. [Reprinted from the Journal of thb Franklin Institute, February, 1879.] MACHINES FOR MAKING ICE, USING SULPHUROUS ACID OR AMMONIA IN THE PROCESS. NOTE FROM THE ESTABLISHMENT OF RAOUL, PICTET & CO., PARIS. TRANSLATED* BY ROBT. BRIGGS, C. E. The result accomplished by a machine in making ice and its corres- ponding expenditure of force can be investigated as follows: In order to ascertain with exactness the useful efleet of a freezing machine it is needful first to establish the theoretic maximum effect which it can produce, and then make a comparison of ideal result with what may be derived in practice. [The difference between the theoretic and experimental results will represent the losses incident to the mechanisms employed and to the process followed; being in one case loss of power from friction of parts or of heat from radiation from the apparatus, and in the other the heat expended and transmitted over and above that absolutely demanded for mechanical effect or required to be removed for refrig- eration. These losses are grouped in the original under the appella- tion of “ passive efforts.”] * The paragraphs in [brackets] are amendments or additions to the original. 2 1st. When making ice by any process whatever, it is indispensable to take up the quantity of heat which is set free by the congelation of water, and to carry that quantity of heat to water having the temper- ature of the surrounding air, which temperature is always above the point of freezing, and generally varies between -f- 10° and -j- 30° centigrade. [Throughout this translation metric values for temperatures and quantities of all kinds will be used.] 2d. The mechanical theory of heat furnishes a general formula, which expresses the maximum of labor to be expended in obtaining this result. Calling q = a certain quantity of heat which is made to pass from the lower temperature = t to a higher one = t', and calling J = the mechanical equivalent of heat, equal to 431 kilogram-metres, we have : q ■ -- •/ = labor necessary. [This formula may be elucidated in the following way. The physical phenomenon on which all the machines for ice making is based is the relation of the sensible heat of gaseous Ixxlies to their densities. A gas, having a sensible temperature below the freezing point of water, is permitted to take up a certain quantity of heat of refrigeration of water. It is then compressed by mechanical force until it shall have attained some given temperature above that of a water supply at the disposal of the apparatus, the water from which shall now take up and carry off the quantity of heat originally imparted to the gas, when the gas being permitted to expand (and in a perfect apparatus to give out its force of expansion to the machine) to its original density, it will be prepared to receive another charge of heat, and the complete cycle of operation will have been established. Let Q be the quantity of heat present in a definite volume of the transfer medium—the gas—at the time when it is in condition to absorb the heat of congelation; let q be the quantity of heat imparted to the transfer medium by the congelation; then Q -f- q — quantity of heat in transfer medium at some definite condition of energy, and sensible temperature = t which is to be elevated by mechanical effort to t! for the purpose of allowing q to pass off. Let the weight of the medium employed — W; then 1V, multiplied by the absolute temperature of the medium, at any sensible temperature whatever, represents the quan- tity of heat present at that temperature. .*. Wx(274°-\-f)=Q-\-q at the temperature t. (1) TLX (274°+<')=£+?+# “ tf. (2) where H = the increment of heat in passing from t to t!. , .-. H= F[(274°-f t')—(274°+<)]= W{t'—t) 3 and as from (1) + q Now, if the transferring medium parts with the quantity of heat q at the temperature = t', and then is permitted to expand to its primary condition, and is made to give back by its expansion, the force of expansion, which is applied to the retrograding piston of the air or vapor pump, it will, when it reaches the first temperture = t, have given out force represented in heat units by IF —Q — and the difference between the number of heat units expended in compression and those developed by expansion=H- -H'= —- 1 J 1 274°-f-t 274 +1 (t'—t) —q representing the units expended in the cycle of work. W hatever mechanical effort may have been expended in the act of transfer of heat from the water to the medium, during the congelation in its certain time, will be compensated for, in the transfer which occurs from the medium to the water for removal of heat, at the higher point of temperature. The same quantity of heat = q having to be taken up and given out in constantly recurring intervals of time—practically in the same times. Multiplying the heat units by the mechanical equivalent = J, we lr i have Pictet’s formula: q J = mechanical effort.] y274°+t J Suppose we would make 100 kilos, of ice per hour with water of 20°. Each kilo, of ice in such case will represent 79+20=99 calories. In order to estimate the force in horse-power, replace the letters by the following figures: First, on the supposition of complete and instantaneous transfer of heat t = 0° temperature of congelation. t’ = 20° temperature of water of supply both for congelation, and for removal of surplus heat. J = 431 kilogram-metres = mechanical equivalent of heat. One horse-power = 270,000 kilogram-metres per hour. .•. 100X99X—'— — X431=270,000=1T54 horse-power. 274°+0° 1 Second, for the machine with sulphurous acid there must be 10° difference of temperature at both extremes of the process between the water used, for congelation on the one hand, or for removal of excess of heat on the other, when 4 t = —10° temperature transferring medium when vaporizing. hl0°= t' = 30° “ “ “ to be condensed, other values being as before (when t° = temperature of water = 20°). .*. 100 X 99 X 30°—(~1Q_!) x horse-power. 274°+(—10°) 1 With the water at 10° .*. t = — 10°; t' = 20°, and each kilo, of ice representing 79 -f- 10 = 89 calories. 90° Y_1 0°t 100 X 89 X X 431-5-270,000=1*618 horse-power. 274°+(—10°) 1 [The following table gives several numerical values to be applied in the formation of a scale which will exhibit graphically all the results from the formula: Table of computation of theoretic force, in horse-power, demanded in making ice from water of various temperatures, on the h-* O CO 00 —J OS Ol c» 4- CO to Degrees Fahr. 4- Ci OS -4 X 50 H-* to CO 4- to to r-± fc—l 1 i b-k w rD Temperature = t° o ci Ci o Cl 0 Oi 0 Cl 0 »-* ft ot the water. Latent & sen- h-1 h-* b-L H-1 0 « oq ■1 e met “ the work expended in friction of connecting rods, cranks, pistons, screws, centri- fugal pumps, etc.”, but also many considerable and quite unavoidable losses of heat.] 6th. It is obvious that the same methods of reasoning and the same calculations will apply to higher or intermediate temperatures. 7th. [The final result from these considerations indicates a theoretic expenditure of force in making 100 kilos, of ice, per hour, bv means of ice machines using sulphurous acid, to be from 1 *27 to 4‘3 horse- power, in countries having the extremes of temperature of 5° to 40°, and, according to M. Pictet & Co., from 1*53 to 5*2 horse-power, or, yet again, for liberal allowance, from 1*9 to 6‘5 horse-power in coun- tries having the same relations in temperature. 8th. Using a condensing engine, the consumption of coal per horse- power and per hour can easily be brought to P5 kilo. An engine cut- ting off its steam at l-10th the stroke, as assumed in this case, with boilers of average economy, say the burning of 9 kilos of coal to the kilo, of water evaporated, = to the production of 4,833 calorics, should develop a horse-power with under one kilo of coal per hour. This assumption of a large value for the coal per horse-power is confirma- tory to the expenditure of more power than was apparently given out by the computation. Taking the translator’s estimate for horse-power demanded, and the assumption of engines and boilers with one kilo, of coal per horse-power per hour, we have, in countries where or when water at 5° is attainable, about 50 kilos, of it* to 1 kilo, of coal, while in the hottest supposable locality, where the water reaches 40°, 16 kilos, of ice can lx* made with 1 kilo, of coal burned. Accepting 30° its the temperature of water in a hot country, 100 kilos, of it* ought to proceed from the expenditure of 5 horse-power, and 20 kilos, of ice from the combustion of 1 kilo, of coal. The assumption of engines to cut off at one-tenth the stroke is, however, not generally admissible for any but the largest engines, and the allowance of T5 kilo, of coal per horse-power gives 13*3 kilos, of ice to each kilo, of coal burned, as a high practical result.] 9 9th. The use of water power will considerably reduce the cost of running an ice machine. [It may be remarked, as a final result of the foregoing, that the econ- omy of ice machines evidently depends, 1st, upon the small differences of temperature between the transfer medium above the cooling water, on the one hand, or below freezing point of water on the other. In the case where fluids are used which condense at temperatures and pres- sure within the range of the operation, it is possible that much heat may be given out to the cooling water above the point of condensation and a non-reversable cycle be set up; and the economy depends, 2d, on the economy of the source of motive power, that is, of the steam engine and boilers employed.] Ice Machines using Ammonia. 10th. In considering this class of ice machines, it will be assumed that their construction and process in operation is known. The quan- tity of heat to be furnished to the boiler is composed of two entirely distinct parts, the first of which is that necessary to evaporate the ammonia iu the freezer, utilizing the latent heat, while the second is the heat lost by escape of temperature through the transmission of the total amount of heat which has to traverse five heavy iron apparatus successively. This loss will be estimated at its maximum theoretic value. 11th. Taking for calculation the production of 100 kilos of ice between ordinary limits of temperature in warm countries, that is to say, condensation at -f 30° and freezing at —30°, we have for the first source of expenditure of heat the loss, between a temperature of +140° [corresponding to 16 atmospheres pressures] and —30°, which are the extremes of temperature between which the non-reversible cycle of operations is performed, = (taking the water at 20°) 9,900X^— calories. 274+(—30°) 12th. And for second source of expenditure of heat—that of heat generated in the boiler, which is never returned, but is wasted in the process—we estimate the pressure in the boiler to be 16 atmospheres, which pressure shall be divided into: 4 atmospheres for steam, 12 “ for the ammonia. The distillations will occur proportionately to their ten- sions, and then to remove 10,000 calories per hour [9,900, if the water 10 to be frozen is at 20°] there should be evaporated 10 kilos, of water and 31 kilos, of ammonia. We have then to adjust these two quantities of heat in order to find the minimum amount to be furnished by the boiler. [The total heat of water vaporized at -f-T40° = 656 calories.] The total heat of ammonia at + 140° is 465 calorics. But the temperature of ammoniacal liquor with which the boiler is fed is 90°, which will reduce these figures to 566 calories for the water, and to 411 “ for the ammonia. 10 kilos, of water, at 566° = 5,660 31 “ of ammonia, at 411° = 12,740 to which is to be added the the- oretic loss as before computed = 6,900 25,300 There should be furnished 25,300 calories to the boiler as the least quantity to produce 100 kilos, of ice. 14. * * * [Supposing the consumption of fuel undfcr the boiler is effected with average economy, as previously assumed, of = 9 kilos of water evaporated (4,833 calories) per kilo, of coal burned, we have : 25,300 —5-235 kilos, of coal to the 100 lbs. of ice per 4,833 hour, as the theoretic result without loss of heat in any way during tin* process. This result does not fairly represent the argument of M. Pictet & Co. The heat should be divided into two parts, as in the estimate. Of which 5,660+12,740=18,400 calories will proceed from application of heat of fuel to the boiler, when kilos 4,833 of coal may be assumed to supply this heat. And the 6,900 calories which will have been expended in transferring 9,900 calories through a range of 170°, by exertion of mechanical force, may be taken (having been derived through the action of a steam engine and pump) to have been effected as economically as was assumed in the sulphurous acid process. In the sulphurous acid process, with water at 20°, we have the heat of 20° ( 10°1 transferring the heat of congelation=9,900 X — = 1,500 . ’ 274°+(-10°) calories, and our previous estimate gives 2*4 horse-power as the theoretic force accompanying; the same. W hen 99.2*4=11 ‘04 horse-power, 1 % B 1,500 which may be taken at T5 kilo, of coal per horse-power, as before (1 8th). 11 The theoretic quantity of coal consumed by the ammonia process then becomes 3’8-j-16’75=20*37 kilos, (against the 3*6 kilos, by the sulphurous acid process. 14a. It is noted in the original that the above estimate does not include the power for driving the feed pump or for agitating the liquid, and there is estimated at least 1*5 kilos, for these purposes and for the force expended in the transmission, and reference is made to lines of the- oretic and practical effect of ammonia ice-making machines which do not seem founded on any reliable data or experimental basis. This portion of the paper would be more satisfactorily presented if it had the authorization of the maker of the Carre machine.] Journal of the Franklin Institute, Vol. CVII. CURVES OF USEFUL EFFECT, Etc. OF ICE MACHINES USING SULPHUROUS ACIDS. Raoul Pictet, Paris. Line A shows theoretic useful effect. Line B shows probable practical force demanded with Condensing Engine cutting-off at l-10th. Line C shows maximum tension of vapor of sulphurous acid, according to Regnault. Briggs. HORSE-POWERS OR KILOS PER SQUARE CENTIMETER. TEMPERATURES CENTIGRADE. THE JOURNAL ' OF THE iEANKLIN INSTITUTE. Devoted to Science and the Mechanic Arts. The Journal of the Franklin Institute is issued in monthly numbers, of seventy-two pages each, largely illustrated, forming two volumes annually. Its object is to encourage original research, and disseminate useful knowledge in all matters relating to the practical application of science, but more espe- cially to engineering and the mechanic arts. The number for December, 1878, completed the one hundred and sixth vol- ume of the Journal, and closed the fifty-third year of its existence, and its next volume has commenced under very favorable auspices. 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