Armored Medical Research Laboratory Fort Knox, Keikjtuc^v First iartial Report On PROJECT NO. T-5 - TEST OF FLAMEIROOFED CLOTHING SUBJECT; FHYSI0L0GIC EFFECTS OF ABASING FLAME- clothing in hot environments Project No, T-5 17 July 1945 ARMORED MEDICAL RESEARCH LABORATORY Fort Knox, Kentucky Project No, T-5 File SPMEA 727-2 17 July 1945 1, PROJECT; HO, T-5 - Test of Flameproofed Clothing, First Partial Reporto Subject: Physiologic Effects of Wearing Flameproofed Clothing in Hot Environments, a* Authority: Letter, 6th Indorsement, SPMDO 421, ASF, SCO, Washington, 25, D, C., 7 December 1944. b. Purpose; To determine the physiologic effects from wearing flame- proofed garments in hot environments, with particular reference to the heat load imposed. 2. DISCUSSION; Protection of personnel against fire has always been a problem in armored vehicleso A high proportion of the tanks knocked out in combat bum, and the incidence of burns to total casualties is disproportionately higher in tank crews than in other combat arms. The increasing use of flame as an offensive weapon by ground troops emphasizes the necessity of adequate protection of personnel against fire. As one of the means of protection, flameproofed clothing has been developed. However, the impregnation of clothing with flame resisting substances raises new problems apart from the actual flame resistance of the garments. It was the purpose of this investigation to study some of these new problems, principally those dealing with (l) the heat load imposed by the clothing, (2) the general acceptability of the clothing from the standpoint of its flexibility, porosity and comfort, and (3) possible toxic effects from the impregnite, both locally in the form of skin rashes and systemically in whatever manner they might be manifested. Of these, the question of the heat load of the clothing is particu- larly important to the Armored Command because in hot climates closed armored vehicles may develop internal environments which are more severe than any naturally occurring climate. Such conditions impose severe stresses on the crew, making additional thermal loads undesirable. The garments were prepared by the Technical Division of Chemical Warfare Service, The impregnating formula of the flameproofed clothing here studied was chlorinated paraffin/CC-2/zinc oxide/aluminura stearate/acetylene tetrachloride in the following amounts by weight 139/139/139/17/1623, These garments were labelled "D", “Hie initial pick-up was 47# of the original garment weight. As this was considered to be excessive, it was reduced to 3B# by one laundering prior to ship- ment for test. The impregnite was designed to protect against both fire and chemical warfare agents. Garments impregnated with compounds to protect against flame alone were not available. For comparison, the men worked nude or in herringbone twill. It has been assumed that adequate fire resisting qualities had been imparted to the test clothing and that these qualities were retained throughout this study. Representative garments have been submitted to proper agencies for flame resistance testsc* In the design of these experiments, three categories of hot environments were chosen: a. Naturally occurring climates (1) Hot temperate - D.B. 100°F, W.B. 90°F. (2) Hot humid (tropical) - D.B. 90°F, W.B* 88°F. b0 Severe conditions which may occur within tanks D.B. 120°F, W.B. 80°F to 90°F. c. The upper environmental limits at which men can work: (1) Saturated conditions D.B. 95°F, W.B. 94°F. (2) Hot dry conditions D.B. 120°F, W.B. 92°P. The test period consisted of four (4) hours of continuous work requiring the expendi- ture of approximately 250 Cals/hour, equal to the energy expenditure of a tank driver during rough cross country driving. 3. CONCLUSIONS: a. In hot environments simulating severe naturally occurring hot temperate (D.B. 100°F, W.B. 80°F, relative humidity 43$) and hot humid (tropical, D.B. 90°F, W.B. 88°F, relative humidity climates; (l) Well acclimatized men are capable of working effectively, without disability and with equal efficiency whether they wear regulation herringbone twill or flameproofed MDM garments. (2) In comparison with the nude state, this clothing imposes only a slight heat load and two layers of clothing, with or without hood end gloves, are tolerated easily and almost as well as one layer of clothing. b. In hot environments simulating those found within tanks (D.B, 120°F, W.B. 88° to 90°F, relative humidity operating in hot climates; (1) Clothing imposes definite and considerable heat loads. In the performance of a given amount of work, clothed men exhibit greater physiologic changes than nude men. * N.E.C. Project Q.M.C. No. 27, Preliminary Report Sub-project 27-A5-X-2, dated 30 April 1945. (2) Fit, well acclimatized men are still capable of working effective- ly and without disability when clothed in single layer herringbone twill or single layer flamsproofed WDU garments. (3) For a given amount of work, greater physiologic changes are in- duced in men wearing single layer flameproofed “D" clothing than in men clothed in single layer herringbone twill garments. c. At the upper limits of hot environments in which men can work (D.B. 9$°F, W.B. 94°F, relative humidity 96/t; and D.B. 120°F, W.B. 92°F, relative humidity 2>5%)i (l) Clothing now imposes a critical heat load which decreases the ability of men to work. It lowers the limiting wot bulb tempera- ture of the upper environmental limits by from 2°F to 4°F. (2) In this regard, single layer flameproofed **Dn clothing has a greater and more deleterious effect than single layer herringbone twill. (3) The effect of clothing (single layer) on the limiting wet bulb temperature of the upper limits at which men can work for four (4) hours is summarized in the following table. Limiting Wot Bulb Saturated Environments Limiting Wet Bulb Environments with D.Bo 120°F. Difficult Impossible Difficult Impossible Nude 94 96* 92 94* Single Layer Herring- bone Twill 92 94 90 92 Single Layer Flame- proofed "D" Twill 92 94 B8 90 ♦ Established in a previous study. d. The principal differences between the herringbone twill and flame proofed "D" garments are; (l) With wear, herringbone twill rapidly becomes pliable. The flame- proofed nDn clothing remains rather stiff, hard, coarse and is physically irritating to the skin. (2) Herringbone twill readily absorbs water while the flameproofed "D” garments appear to be relatively water repellent. (3) The physical gradient for evaporation (volume sweat evaporated per square meter of surface area per mm Hg difference in water vapor pressure at the temperature of the skin and the environment) through flameproofed "D" clothing in the erect subject was found to be roughly two-thirds of the gradient through herringbone twill. e. The flameproofed MDW clothing did not produce toxic changes of either a local or systemic nature. f. Healthy, fit, well acclimatized men can work effectively in hot surroundings when wearing flaraeproafed MD" clothing. At the extreme upper limits of heat, the wearing of impregnated clothing induces greater stresses than the wearing of ordinary herringbone twill fatigues0 4. RECOMMENDATIONS; a. That the material of trds report be distributed to agencies concerned in the development of formulae and ultimate use of clothing designed to protect against fire and chemical warfare agents. b. That these agencies continue to consider, along the lines developed in this report, not only the protective qualities of such clothing but all of the new problems which arise in the ultimate wearer* Submitted by: Ludwig W. Eichna, Major, MC Steven M, Horvath, Major, SnC Walter B* Shelley, Captain, MC Assisted by: Howard Golden, Tec 3 John S. Wagar, Tec 3 Kenneth C. Davis, Tec 3 Janies F, Stack, Tec 3 William J« Robinson, Tec 5 James W. Gregg, F-4 APPROVED, WILLARD MACHIE Colonel, Medical Corps Commanding 4 InclSo #1 - Appendix with Tables 1 and 2 #2 - Tables 3 thru 17 #3 - Charts 1 thru 12 #4 - Photographs 1 and 2 APPENDIX A. SUBJECTS . EXPERIMENTAL CONDITIONS AND PROCEDURES This investigation was conducted in the same general manner as a previously reported study.* All observations were made in the laboratory hot room during January, February and March, 1945* 1, Subjects Their ages ranged from 20 years to 24 years (average 21,3 years). Their weights varied from 140 pounds to 1?B pounds (average 1$6 pounds); their heights from 64 inches to 72 inches (average 69 inches); their surface areas from 1„7 square meters to 2.0 square meters (average 1,89 square meters). They were all normal, healthy and physically fito 2. Environments The studies were carried out in three (3) types of environments. a. Environments simulating severe naturally occurring climates both hot temperate and hot humid (tropical). b. Environments comparable to those within tanks operating in hot climatesc c. Environments at the upper limits tolerated by working men. The character- istics ,of the environments studied are detailed in Table 1. TABLE 1 ENVIRONMENTS IN WHICH HEAT LOAD OF CLOTHING WAS STUDIED TYPE OF ENVIRONMENT Dry Bulb Temp. Op Wet Bulb Temp, oF ielativ© humidity % Severe, naturally Hot temperate 100 80 41 A. occurring Very hot temperate 100 86 57 climates Hot humid (tropical) 90 88 92 Conditions within B.' tanks in hot 120 88 28 environments Upper Environmental Hot, relatively dry 120 90 31 limits 120 92 35 Hot Humid 93 92 95 Almost saturated 95 94 96 Project 2, Sub-project 2-11, 2-13, 2-17, SubJ., The Upper Limits of Environmental Heat and Humidity Tolerated by Acclimatized, Normal, Young Men Working in Hot Environments, dated 2 October 1944* Throughout the teste, the dry and wet bulb temperatures, measured with a motor driven psychrometer, carried around the track 3 times, at a level of four (4) feet usually did not vary from the desired temperatures by more than 1°F. These were recorded every fifteen (15) minutes, The walls and floor were brought into equilibrium with the air temperature, by initiating the desired conditions in the hot room 12 to 15 hours before the men began to work* Wall and floor temperatures were not measured and are assumed to be the same as those previously determined under similar conditions; i.e., walls 2°F to 5°F cooler than the air and the floor 10°F cooler at dry bulb temperatures under 100°F but 20°F cooler at dry bulb tempera- tures of 120°F. Additional radiant heat was not supplied. Dry bulb air temperatures showed a gradient of 4 to 5° from floor level to the six foot level. A mildly turbulent air movement in all parts of the room resulted from the combination of hot air inflow from four anemostats in the ceiling and four (4) sixteen (16") inch fans placed on the floor at the four comers of a wind tunnel in the middle of the room. The fans were directed toward the floor. Wind velocity was not measured but was essentially that produced by the movement of the men marching at 3 mph. 3. MavUy The standard work consisted of walking, in single file, at 3 miles per hour around a 77 foot track in the hot room. The men carried 20 pound packs, were started at 4 minute intervals and walked simultaneously. This work rate was previously de- termined to be approximately 250 Calories per hour. Four (4) hours of such continuous marching without rest and without leaving the hot environment constituted the standard daily work requirement. At hourly intervals during work, each man halted and stood erect for 2 to 3 minutes while the hourly check data (heart rate and rectal temperature) were obtained. Observations were also made during an hour of quiet sitting in the afternoon. A standard day consisted of 8 to 9 hours spent in the hot environment: 0745 hours to 1230 hours, walking period; 1300 hours to 1400 hours, lunch; 1400 hours to 1600 hours, sitting period. When only one or two hours of walking were accomplished in the morning, walking, was substituted for the afternoon sitting period. After 1600 hours, the men returned to their own quarters on the post and reported at the Laboratory the next morning. For one week, the men performed the standard work requirement under normal cool indoor conditions. Ibis toughened the feet, accustomed the men to the work and experimental procedures and tended to produce a more uniform state of physical fitness in all men. Then followed an acclimatization period of 10 days during which the men worked in an environment of D.B, 120°F*, W.B, 88°F*, H.H. After those two pre- liminary training periods, the definitive study of the heat loads of the clothing was begun. Thereafter each time that the environmental conditions were changed, the men were acclimatized to the new environment over a period of three or four days before the test runs were undertaken. However, in the environment D.B. 120°F, W.B. 90°P, * Henceforth D.B. will designate dry bulb temperature, W.B. wet bulb temperature and R.H, relative humidity. 2 it was necessary to shorten this period to one day. Previous studies have shown the need for acclimatization to each new environment regardless of full acclimati- zation in previous environments. Only subjects fully acclimatized to the given environment behave in such a repetitive fashion that they can serve as standardized test subjects for the determination of added loads. In the milder environments which do not impose a considerable heat load, prolonged acclimatization is not necessary. Since the data in this report are for subjects fully acclimatized to each environment, the reactions of the men to the clothing heat load are minimizedo It was found that in unacclimatized subjects, clothing induced greater physiologic changes0 4, Food and Water The men ate field rations, type A, obtained from the company mess. Only the mid-day meal was eaten in the hot environment. The amount of food eaten was not measured but generally the men ate heartily. All drinking water was made up as a 0.]i solution of sodium chloride and maintained at a temperature of 35°C. The amount drunk was carefully measured. The water intake approximated the sweat loss except in some men in the most severe environments. After leaving the hot room, the men drank tap water. 5. Clothing The following types and assemblies of clothing were worn during this study: Shoe** Service Socks* Half Wool Shorts* Cotton Drawers Cotton Under- shirt Cotton Jacket Trousers 1 Hood j loves Nude X X Herringbone Twill Single Layer X X X X X Flameproof Twill Single Layer X X X X X Herringbone Twill Double Layer x X X X X X Flameproof Twill Double Layer X X X X X X Flameproof Twill Gomple \f © Ass ©mb • x X X X X X . I X X * These garments were untreated. All flameproofed nDH clothing was impregnated with the formula: chlorinated paraffin CC-2/zinc oxide/aluminum stearate/acetylene tetrachloride in the following proportions by weight 139/139/139/17/1623. The impregnation renders the garment both flameproof and gasproof. The amount of impregnite picked up by each article expressed as a percentage of its initial weight was as follows: hood, 43$; gloves, 43$; long undershirt, 43$; long drawers, 43$; jacket, 47$; trousers, 47$» The 47$ pick-up by the jacket and trousers was considered excessive and was reduced to 38$ by one laundering prior to shipment of the clothing to this laboratory* Each subject was issued clothing of the best possible fit from the limited stocks and always wore his own clothing in all tests* Each subject’s two piece herring- bone twill fatigue uniform and two piece flameproofed fatigue uniform were of the same size. The clothing was always worn in the same manner; trouser legs tucked inside of the pulled up socks, jacket shirt tucked into the waist of the trousers, top button of jacket buttoned and sleeves unbuttoned at the wrists* This method of wear was chosen as offering the greatest protection against flame. Since it reduces the bellows action of the clothing, these tests were carried out with the clothing imposing their maximum heat loads, e. 6, Observations and Data Obtains Upon arrival in the morning, the men remained in the control (70-75°F.) room until individually called into the hot room approximately 7 to 10 minutes before be- ginning to walk. Each man entered the hot room completely nude, urinated, dried off any sweat present and was weighed (within 10 grams). Simultaneously the individual items of clothing he was to wear (placed in the hot room 30 to 45 minutes earlier) were also weighed (within 5 grams). The subject quickly dressed in these garments, and stood erect 4 minutes during which the heart rate*, rectal temperature and skin temperature radiometrically (5 areas) were determined simultaneously0 He then began marching. During the walking period all water drunk, urine voided and vomitus were carefully measured. At hourly intervals, the heart rat© and rectal temperature were determined. After 4 hours of walking, the subject stood erect while the heart rate, rectal temperature and skin temperature were measured. He then stripped completely, urinated, dried off all of the sweat and was weighed. At the same time, his removed clothing was weighed, item by item. Throughout the entire teat, records were kept of symptoms, complaints, general appearances, vigor and alertness of the men. The skin temperature of 5 areas of the body, three covered and two uncovered (chest, forearm, calf, cheek, palm) were determined with a radiometer. For clothed areas, the clothing was opened or pushed aside just sufficiently to permit placing of the radiometer. Undue exposure of clothed areas was avoided. The skin temperatures of individual areas were integrated into an average skin temperature by the following weighting formula based on the original formula of Hardy: chest, 0,44; forearm, 0,14; calf, 0,23; cheek, 0,10; palm, 0,09, Henceforth the term skin temperature will refer to this weighted average skin temperature. Rectal temperatures were measured with calibrated rectal thermometers. Whenever a man was forced to discontinue walking before the required four hours, the final observations were taken and the time recorded. No man was allowed to discontinue unless objective indications necessitated it. 7, Charting The charts numbered 1, 2, 3, U, 3, B, 9, 10 and 11 indicate the physiologic * All other heart rates were determined on the men marking time during the first half minute following their removal from the track. responses of the men in various environments. Corresponding tables give the indivi- dual data so that the range and variability of individual response may be more fully appreciated after examining the principles of group behavior presented on the graphs. B. RESULTS 1. general Consideration The principles governing the analysis of the data of this study are those which have been developed and reported in detail in previous studies of men in the heat. Briefly, these are* (l) Unacclimatized men improve greatly in their responses to heat from day to day. Only fully acclimatized men have sufficiently constant responses to heat to serve as standardized test subjects for the evaluation of added factors and loads in the heat. Using such test subjects, the effect of added loads will always be presented in the most favorable light. Unacclimatized men subjected to thfe same loads will have poorer performances. (2) The man as a whole must be considered and evaluated with proper weight given to phenomena which cannot be repre- sented by a number. Appearance, behavior, complaints, vigor, alertness, morale and performance must be given due weight. This weighting depends on the experience of the observer. It may equal or even exceed the weight given to such numerically representable phvsiologic data as rectal temperature, heart rate, sweating rate, skin temperature. (3) Since the physiologic data can be represented numerically and graphically, most of the following analysis is in these terms. It is to be understood that these serve as gross indices and are valid only when they are consistent and representative of the picture in the man as a whole. The data here presented are to be considered so consistent. (4) Individual subjects exposed to similar heat stresses vary considerably in their responses. Therefore, the averaged data for a group has been graphed while individual data appears in tablese The subjects were divided into two groups of five (5) men each. These two groups (henceforth designated A and B) were made as comparable as possible on the basis of age, physical characteristics and physiologic responses to work in the heat. TABLE 2 PHYSICAL CHARACTERISTICS OF THE TWO TSST GROUPS GROUP NAME ACE WEIGHT HEIGHT SURFACE AREA Pounds Inches Sq. Meters DIM 21 140 68 1*75 szu 23 144 69 1.80 k MAR 20 153 70 1.86 LIN 20 169 72 lo99 KNB 20 168 72 1.99 AYG 21 155 70 1.88 LOW 20 141 64 1.69 MIC 20 145 69 1.80 B HIL 24 150 67 1.78 .< | I KAC 24 171 71 Tt.97 SCO 21 178 71 __ na 22 157 68 1.8^ Additional data on the comparability of the two groups in each environment was always established by the day of working nude. This day also afforded a base line of response with which the performance in the two types of clothing could be compared. 2. Heat Load - Single and Double Layer Clothing Assemblies; Bnvironmenta Simulating Naturally Occurring Hot Climates, a. Hot Temperate Climates - DJ3. 100°F, W.3, 80°?, R,H0 92% Although the men complained that the single layer flameproofed clothing was ‘’hotter1* and provided less ventilation than the single layer herringbone twill, the thermal stress imposed by these environments was of such a low order of magnitude that the physiologic changes induced in the men were slight regardless of what they wore. This is indicated by the observations made on a group of four (4) men working in an environment of D.B, 100°F, W.B, 8Q°F, R.H, 1+2% on one occasion nude, on another in single layer flameproofed clothing, on a third in double layer flameproofed cloth- ing and finally in the full flameproofed assembly (Chart 1 and Table 3)» It is apparent that the addition of clothing induced very few physiologic changes; the performance, rectal temperature and heart rates remained practically identical. The final skin temperature did not fall to as great an extent when additional layers of clothing were worn. The values were still within a normal range. The sweating rate increased progressively as clothing was added and in the full impregnated assembly it was double that in the nude. This is of significance from the standpoint of troop water requirements * * In the absence of sufficient thermal stress differences, the potential heat loads of clothing do not become apparent unless they are very marked. - Men worked in both the two layer herringbone twill and the two layer flame- proofed assemblies with equal ease and Chart 2 and Table 4 indicates that the physio- logic changes induced by the two types of clothing were minimal and practically identical. Moreover, insofar as the heart rate and rectal temperature are concerned, the physiologic changes in the clothed and nude men were essentially the same. The clothed man exhibited an average sweat rate 10C$ above the nude. There was no fall in skin temperature such as occurred in the nude men. b. Very Hot Temperate Climate - D.B. XOO°F, W.B. 86°F, R.H. 57* This environment differed from the previous one by an increased humidity. The men worked in this environment for one day only; one group in two layer herring- bone twill, the other in two layer flameproofed assembly. Chart 3, Table 5 indicates that the physiologic responses of the two groups were very similar. In all measure- ments, however, the response of the group wearing flameproofed clothing was insignifi- cantly greater than that for the group wearing herringbone twill, With large numbers of men, these differences would have probably been statistically significant. There was, however, one striking difference in the two groups. One man wearing flameproofed clothing was completely exhausted at the end of two hours and was forced to drop out. Indeed,his rapid heart rate of 1?1 per minute is largely responsible for the difference in the two curves of heart rate. The poor performance and exaggerated physiologic responses of this one subject in the presence of the relatively good responses of his colleagues is not explained. 6 c. Hot. Humid (Tropical) Climate - D„B. 90°F, W0B. 88°F, R.H. 93* This almost saturated environment is equivalent to that found under severe jungle conditions. Here again the men worked for one day only, half of the group wearing two layer herringbone twill and the other half wearing two layer flame- proofed assemblies. The clothing imposed no handicap to effective work, the physio- logic responses in the two groups of men being almost identical (Chart 4 and Table 6), The pulse rate and final skin temperatures in men wearing the flameproofed assembly are in agreement with the previous indications of the greater load of this assembly. SUMMARY The studies in these environments have not demonstrated any real differences in the heat load imposed by the flameproofed and herringbone twill clothing. These experiments indicate that clothed men can work effectively in severe naturally occur- ring environments. 3* Heat Load - Single Layer Clothing Assemblies a. Environments Simulating Those Within Tanks in Hot Climates D,Bo 120UP, W,B. 88°F, BoH.' 28% This environment is representative of the extreme of conditions found in the driving compartments of buttoned-up M4A3 tanks operating in midday in mid- summer at Camp Polk, La. It imposes a marked thermal stress which can be tolerated only after considerable acclimatization. Because of the severity of this stress, the studies in this environment were limited to the heat loads imposed by single layer assemblies of clothing. Under these conditions, differences in various types of clothing were demonstrated0 Chart 5 and Table 7 show that well acclimatized, fit men can, both nude and clothed, work effectively for at least four (4) hours in such an environment» How ever, the "cost,” measured in terms of the severity of the physiologic responses was greater for clothed men than for nude men. Except for a material increase in the sweating rate, the physiologic changes when wearing herringbone twill were only slight* ly greater than when the men were nude. When the men wore flameproofed clothing, the physiologic changes were greater. The elevated rectal and skin temperatures were indications that the clothing offered a considerable barrier to the dissipation of heat. However, the sweating rates were identical whether herringbone twill or flame- proofed twill was wom0 At D.B. 120°F, W„B. 88°F, the heat load of the herringbone twill clothing is still easily tolerated but the load imposed by the flameproofed clothing begins to approach undesirable proportions. b. Environments at the Upper Limits Tolerated by Working ken (1) D.B, 120°F, W.B. 90°F, R.H, 31? (2) D.B. 120° F, W.B. 92°F, R.Hw 35? (3) D.B. 93°P, W.B. 92°F, R.H. 97? (4) D.B. 95°F, W.B. 94°F, R.H. 97? The criteria for the upper environmental limits for work in the heat utilized in this study were described in detail in a previous report and are briefly restated. Environments are considered Relatively easy" when all men finish the required four (4) hours of work in good spirits, without difficulty or complaints 7 and with physiologic changes no greater than those seen in acclimatized men working in typically desert or tropical heat; i.e,, group average rectal temperatures under 101°F and group average heart rates less than 130 beats per minute. Environments are considered "difficult" when all men still finish the required four (4) hours of work bit now with much effort, many complaints, lack of alertness, approaching exhaustion and with physiologic changes exceeding in severity those usually encounter- ed in acclimatized men working in hot climates; i0e,, group average rectal tempera- tures between 101°F and 102°F and heart rates between 130 and 145 beats per minute. Occasionally one man may fail to finish. Environments are considered "impossible* when the group as a whole fails to finish the required four (4) hours of walkingo The men suffer from many distressing and severe symptoms and many fall out during the second hour of effort. Few are capable of finishing the four (4) hours of work. The group average rectal temperature exceeds 102°F, and the group average heart rate averages 150 beats per minute. Critical judgment must be employed with these "rules of thumb" and attention must be given to the over-all picture without focussing on other e0g,, physiologic responses. Since these "rules of thumb" are based on group phenomena, they can never be used to predict individual performance0 ‘The "second-wind" improvement discussed in the previous report was again encountered. This subjective improvement usually occurred late in the second or early,in the third hour of work and was again associated with the.approach of an equilibrium state. In the clothed men, it also seemed to be associated with the wet- ting of the clothing with sweat. As the garments became progressively wetter, the men remarked that they felt "cooler"-and they worked more easily. The present experiments were designed only to bracket the upper limits and delineate the least severe environments in which the men could not work and the most severe environments in which they qould work. Only environments of two extreme types were studied; i.e,. (a) A humid atmosphere with D0B, 93 - 95°F. (b) A relatively dry atmosphere with a D,B, of 120°P, The environments lore re kept as close to the limit as possible and no work was done to define the "relatively easy" environments. Neither was work done to re-study the upper limits for the nude men. The environments were always picked with regard to the clothed state, "Impossible" in this report is equivalent to the "impossible" in the 4 previously reported study and upper limit in this report to "difficult" in the pre- vious study. Charts 6 and 7 indicate the effect of the two types of clothing on the upper environmental limits at which men can work. Clothing lowered the upper limit to the extent of reducing the limiting wet bulb temperature of the environment by 2°F to 4°F, This reduction occurred at both the "upper limit" (Chart 6) and the "impossible" levels (Chart 7). Wearing herringbone twill lowered the limiting wet bulb temperature by 2°F for both the saturated and the hotter dr£er environments, However, when wearing flame- proofed clothing, the limiting wet bulb temperature was lowered by 2°F for saturated environments and by 4°F for environments with a D.B. 120°F. This is consistent with the greater barrier to evaporation imposed by the flameproofed clothing and hence its greater heat load in environmsnts where evaporation is the sole means of losing heat and maintaining thermal equilibrium. Its heat load is not as great where evaporation is not as significant an avenue of heat loss (saturated environments). -£QMFIps« i-i-£ h Analyses of the performances and physiologic responses of the men in these "upper limits” environments in the nude, wearing herringbone twill or flameproofed clothing are presented in Charts 8, 9, 10 and 11 and in Tables 8, 9, 10 and 11, A uniformity of response along a definite pattern is apparent. When clothed in flame- proofed garments, the overall response is always the poorest and when nude the response is the best} wearing herringbone twill gives an intermediate response0 Increasing the wet bulb temperature from 88°F to 9CPF when the dry bulb was 12CPF served to separate the two clothing issues more clearly from the standpoint of their respective heat loads. Ifen clothed in herringbone twill were all able to com- plete four (4) hours of work whereas half of the men in flameproofed clothing dropped out (compare Chart 5 and 8), When the thermal stress of the surroundings became very marked (D.B. 120°F, W.B. 92°F and D.B. 95°F, W.B. 94°F) this stress was in itself so great that men with both types of clothing were quickly forced to fall out and a determination of the added loads of the two garments became difficult as their indivi- dual loads were submerged in the greater environmental load (Charts 9, 11). 4* Physical Characteristics of the Clothing a. Gross Characteristics The flameproofed twill garments were heavy, thick, stiff, coarse, rough and waxy. The men objected mildly to these characteristics. With repeated wear, the cloth became more pliable and less coarse but never?as soft and flexible as herringbone twill. Its weight remained constant throughout the study indicating that the ImpVegnite had not leached out (Table 12). The flameproofed clothing was resistant to wetting. (Photograph 1) The garments appeared wettest where the clothing came into direct contact with skin (shoulders, upper back, anterior surface of the thighs). Unless rubbed directly into the cloth, the sweat tended to roll on the clothing like ’’water on a duck's back," (Figure X). As a consequence, the sweat was funnelled along the inner surface of the clothing, dripping out of the sleeves and running into the socks and out of the shoes. With repeated wearing, the flameproofed garments wetted to a greater degree than on initial wear, but even so the wetting was not uniform and did not approach the water uptake of herringbone twill (Figure 12, Photograph 2). b. Absorption of Water (1) Uptake of Sweat During Walk The reduced capacity of flameproofed clothing to absorb water was quantitatively demonstrated. After having been dried for at least fourteen (14) hours (sufficient to evaporate the sweat absorbed during the previous day's wear), the individual items of clothing were weighed in the hot room, within $ grams, immediately before and after walking,. Table 13 indicates that the flameproofed garments absorbed less than half as much sweat (water) as the herringbone twill garments. Furthermore, this difference in water uptake was the same in both the saturated and the more dry environments (Table 13). Since the total sweat output of the men was the same when wearing both types of clothing, equal opportunities for the absorption of water were presented to both garments. It also appeared that most of the water taken up by the flameproofed garments waa absorbed early for the increase in weight of the clothing of men dropping out in one or two hours almost equalled that of the clothing of the men who completed four (4) hours of work. The water repellancy of the flameproofed clothing decreased with wear (Table 14). However, this clothing never absorbed more than one-half as much water as the herringbone twill. The increase in water absorbing capacity was not due to the leaching out of the flameproofinp compound since the weight of the flameproofed garments did not decrease with wear (Table 12). Determinations of the absorption of water by the flameproofed long cotton underwear were few, but indicated that (l) when relatively small amounts of sweat are present, the flameproofed underwear takes up as much sweat as the cotton underwear and (2) when larger amounts of sweat are present the uptake falls progressively below that for the untreated cotton (Table 15). (2) Uptake of Water on Iromersio: The absolute differences in the total water absorbing capacities of herringbone twill and flameproofed twill were determined by weighing the two types of clothing before and after immersion in water. The individual items of clothing were dried, weighed, and then immersed in water at 72°F (22°C) for both four and forty- five hours, removed and hung individually. The clothing was reweighed when the drip- page rate was 4 drops per minute. It was again hung and then reweighed at intervals to determine the drying rate. This was determined in two environments: (1) D.B. 72°F, W.B. 65°F and (2) D.B. 120°F, W.B. 68°F. Table 16 indicates that herringbone twill jackets and trousers absorbed water in amounts equal to their initial dry weights; whereas similar flameproofed garments absorbed only about one-*half of their dry weight. However, in terms of water absorbed, the actual uptake by the flameproofed garments was approximately two- thirds of the uptake by the herringbone twill garments. Similarly, flameproofed long cotton underwear absorbed but 75# to 85# as much water as regular cotton long under- wear. A comparison of Table 16 with Tables 13 and 14 indicates that during wear, herringbone twill garments absorbed sweat in amounts approximating 95# of the total water absorptive power of the cloth. On the other hand, during wear, flameproofed garments absorbed 50# to 60# of the water they were capable of absorbing. Determina- tions of the amount evaporated per unit time from the two types of clothing indicated that they were approximately the same. However, since the flameproofed clothing had absorbed less water (Chart 12), it became dry more rapidly than the herringbone twill. c. Effect of Clothing on the Evaporation Gradient Between Skin and Air 7 \ It appeared that the flameproofed clothing imposed a greater barrier to the evaporation of sweat than did the herringbone twill, A series of experiments were designed to test this hypothesis and quantitate the effect of clothing on the evapora- tive gradient between skin and air. These tests were made in an environment of D.B. 120°F, W.B. 92°F on two men of similar physical characteristics and with essentially identical physiologic responses to work in the heat. The two men were studied nude, in herringbone twill, in flameproofed twill and in prewetted flameproofed twill. The standard conditions consisted of having the men stand for one-half hour in a wide pan containing mineral oil under which unevaporated sweat collected. The subject’s dry clothing, a thermo- couple harness, a ’’test*’ towel and the pan were weighed while the man dried himself thoroughly with a "discard” towel, The pan was placed on the weighing platform, the subject quickly donned the harness and test clothing, then stepped into the pan. The weight of clothed man plus pan was obtained at the beginning and end of 30 minutes. The change in weight indicated evaporated sweat. During the stand, the skin temperature (by thermocouple from 4 areas) and the surface temperature (by radiometer from 5 areas) were determined five times. When the man was nude, skin temperature readings were made by radiometer. Dry and wet bulb temperatures of the air at the subjects chest level were determined 3 times during the stand and the heart rate and rectal temperature were taken at the beginning and end. At the end of 30 minutes, the final weight and temperature data were taken, the subject undressed, dried in the "test" towel following which the removed clothing and harness, towel and pan were weighed. From this data were calculated the total sweat loss, the evaporated sweat and its heat equivalent, the mean (average) skin temperature, the vapor pressure of the air, the vapor pressure of water at the temperature of the skin, and the change in body heat content (heat storage). Coefficients used in the storage calculations were 0,33 for skin temperature and 0,67 for rectal temperature and 0,83 for the specific heat of the body. Table 1? presents the derived data of these experiments. It indicates the extent to which clothing imposed a barrier to evaporative cooling for the standing Subject, Flameproof twill imposed a greater barrier than herringbone twill as shown by the smaller volume of sweat evaporated and the decreased heat lost by its evaporation. Herringbone twill cloth decreases the total evaporative heat loss observed in the nude subject by and flameproofed twill cloth by 27/£, The evaporative gradient (Calories of heat lost per square meter of body surface per mm Hg difference in vapor pressure of the water at the temperature of the skin and air) follows the same pattern being lowered 13$ by herringbone twill and 2 by flameproofed twill (nude, 9o9> herringbone twill, 8,6; flameproofed twill, 7»1). The physiologic implications of these clothing barriers to evaporative cooling are the progressively higher skin and rectal temperatures and the gain in body heat content as the men went from the nude state to herringbone twill to flameproofed clothing. For example, when nude, the men were in thermal equilibrium and stored no heat; when wearing herringbone twill, they stored heat at the rate of 8o2 and when in flameproofed twill, their heat storage was about twice as great, being 14<>4 Calories/ii^/Hour, Wearing flameproofed garments which had been previously wetted by immersion yielded total evaporative heat losses and evaporative gradients which closely approxi- mated those for the nude state (Table 17). However, it is likely that they do not represent the actual heat loss from the body for a considerable amount of the evapora- tion probably took place at the surface of the clothing and not at the skin surface. Evaporation at the clothing surface may not be as beneficial in cooling the body. That this may indeed have been the case is indicated by a definite heat storage of 6,2 during wearing of the prewetted garments; whereas no heat storage occurred in the nude state where similar evaporative heat losses and evaporative gradients were obtained. An evaluation of the real meaning of the evaporative gradients here determin- ed is complicated by the progressive wetting of the clothing during the test period. Hence the gradient is in a sense a mixed one, pertaining neither to dry clothing nor 11 to wet clothing, but to sin indefinite state of the clothing which is progressively- changing from dry to wet. 5. Toxic Sffecta No toxic effects attributable to the impregnation were encountered during this study in which some men wore the flaraeproofed garments as many as 18 times for a total of 46 hours of wear. The garments were not worn continuously through- out the day, but rather intermittently during test periods varying from 1 to 4 hours in length. Neither generalized systemic effects nor cutaneous toxic reactions resulting from direct contact were seen. However, an erythematous and maculo-papular dermatitis was noted in some subjects when wearing either herringbone twill or flameproofed garments. These resulted from the mechanical irritation of the cloth, being localized to areas where rubbing occurred, such as the groins, anterior surface of the thighs, the upper thorax, the belt line and, lower legs. The intermittent and relatively short duration of wear of these garments did not constitute an entirely satisfactory test of the toxic potentialities of the impregnite. Nevertheless, acute toxicity can be excluded by these experiments. 6. Flame Resistance of the Clothing This has been reported separately,* *N0R,C. Project Q.M.C. Ho, 27, Preliminary Report, Sub-Project 27-A5-X-2, dated 30 April 1945* o 3 SKIN TEMP. WEIGHT LOSS RECTAL TEMPERATURE °F PULSE RATS/™ o (AvgoWtg0) (Sweat) M sc cu £ S o 3 3 Hours Hours Gr/Hr. 3 0 1 2 3 4 0 1 2 3 4 Init Final Kac 98.4 99 ol 99.1 99.1 99 oO 99 99 105 102 102 94.8 92=3 448 B Sco 99 = 2 100=3 100.1 100 oO 99=7 102 105 108 105 102 95=7 92=4 639 M Mic 98.6 99 o3 99-1 98.9 99=0 93 90 93 90 87 95 = 5 94=3 451 | Low 98.6 99.6 99 o3 99 =1 99 oO 105 108 102 99 99 96.4 93 = 5 520 AVG. 98=7 99 o 5 99=4 99=3 99=2 100 100 102 99 98 95.6 93=1 514 6 Kac 98.6 99=0 98o9 98o9 99=0 99 120 108 105 108 93 o 5 93.6 709 tM B Sco 98=7 99=7 100o0 99.6 99 = 5 96 99 102 99 96 95=9 92=8 938 32 Mic 98.6 99 ol 99=3 99.3 99 =4 90 96 99 96 99 97 = 5 93 = 5 759 cC Ctj Low 98.9 99.4 99.6 99=3 99 o 5 93 93 102 105 93 94=7 94.1 857 fxl 3 3 M CO AVG. 98o7 99 o3 99.5 99 =3 99 =4 95 102 103 101 99 95=4 93.5 816 e >-» Kac 98=7 99o4 99.6 99=2 99=1 96 102 99 102 105 94=0 94=2 759 q3 B Sco 99o2 100 o0 100 o0 99.8 99=9 114 108 99 105 102 94=9 95=1 1357 til Mic 98.5 99o2 99.2 99ol 99.2 99 96 96 102 96 94.4 94.3 1051 O, _) ■>:§ Low 98.6 99o4 99=9 99=5 99 =4 84 102 93 102 93 94.8 94.1 877 8 AVG. 98.8 99o5 99=7 99=4 99.4 98 102 97 103 99 94=5 94.4 1011 Kac 98.2 99ol 98 o9 99 oO 99=1 111 114 102 108 108 94=9 94 o 8 850 Q jH *-3 B Sco 99oO 100o5 100=6 99=8 100.I 93 123 114 111 105 95,8 94=2 123? S Mic 98.9 99 o 5 99=4 99=1 99 ol 111 114 99 90 96 95=3 94,8 1055 Ct * JS CO Low 98,8 99=7 99.6 99=3 99 o 5 105 117 105 108 102 95.8 95=4 831 98=7 *4 AVG. 99 o7 99.6 99.3 99.5 105 117 105 104 103 95.4 94=8 992 TABLE 3 The Physiologic Responses of Working Men Wearing Increasing Amounts of Flameproofed Twill D.Bc 100°Fo - W,B. 80°Fo CLOTHING GROUP NAME * RECTAL TEMPiiEATUEE °F PULSE RATE/MIN SKIN TEMP. (AvgoWtg,) °F WEIGHT LOSS (Sweat) G*n/Hr0 0 1 Hours 2 3 4 0 1 Hours 2 3 4 Inito Final Lin 98 = 7 100 02 100 o3 100.2 100 o 2 102 117 108 102 105 95.2 94.6 502 A Kne 98o9 99o7 99.1 99.0 99.0 96 96 84 87 87 94.4 93=0 560 w ri Mar 98.6 99ol 99.4 99.3 99.1 102 111 102 96 99 95=4 93.2 549 23 Dim 98=7 99o7 99 o3 99.4 99.4 96 105 99 99 96 95=6 93 = 5 433 AVGa 98=7 99=7 99=5 99.5 99.4 99 107 98 96 97 95=1 93.6 511 Kac 98 o A 99.1 99.1 99.1 99.0 99 99 105 102 102 94=8 92 =3 448 D Sco 99.2 100*3 100.1 100o0 99=7 102 105 108 105 102 95=7 92.4 639 w D Mic 98=6 99 o3 99 ol 98o9 99 o0 93 ■90 93 90 87 95 = 5 94=3 451 I Low 98=6 99.6 99.3 99.1 99=0 105 108 102 99 99 96.4 93 = 5 520 AVG. 9807 99=6 99=4 99.3 99=2 100 101 102 99 98 95.6 93=1 514 Lin 98.9 99.6 99.6 99 o 5 99 = 5 78 93 108 96 96 95=0 94=2 1155 • Kne 99ol 99=4 99 o2 99.3 99.2 105 108 87 108 84 94=4 94=i: 956 H o A Mar 98o4 99.3 99.8 99.8 99.6 84 96 99 117 105 94=3 95 =7 859 CQ • X Dim 98 o8 99 o 5 99.8 99=9 99.8 87 93 87 108 96 94.8 93=8 823 AVGo 98.8 99=5 99.6 99.6 99 = 5 89 98 95 107 95 94.6 94=5 948 Kac 98=7 99o4 99.6 99.2 99.1 96 102 99 102 105 94=0 94=2 759 p * Sco 99=2 lOOoO lOOoO 99.8 99=9 114 108 99 105 102 94=9 95=1 1357 Q Mic 98 = 5 99 o2 99.2 99.1 99=2 99 96 96 102 96 94=4 94=3 1051 • a. • Low 98=6 99.4 99.9 99.5 99=4 84 102 93 102 93 94.8 94=1 877 f*4 AVGo 98.6 99.5 99.7 99.4 99=4 98 102 97 103 99 94=5 94=4 1011 TABLE 4 The Physiologic Responses of Working Men Wearing Two Layer Flameproofed Twill and Herringbone Twill D.B. 100°Fo - W.B. 80°Fe CiJ 25 SKIN TEMP. HEIGHT LOSS RECTAL TEMPERATURE c *F PULSE RAT^MIN o (Avg. Wtg.) (Sweat) E ft. as 3 op O Hours Hours Gm/Hr, o S sc 0 1 2 3 4 0 1 2 3 4 Init, Final Lin 99*1 100 02 100.6 100.3 100.0 93 126 105 126 117 96=2 94=8 2no A Kne 98.5 100.0 100 o0 99.4 99.3 102 129 .99 120 in 95=8 94.3 1457 A Mar 98 o 2 100 o0 100 o 2 100.1 100.2 105 144 138 135 126 96=1 95.7 1362 E-^ CQ • Dim 98=5 99.9 100.5 100.2 100.2 90 132 129 120 120 95.4 94=6 1281 K AVG. 98.6 100o0 100.3 100,0 99*9 98 133 118 125 119 95.9 95.0 1552 Kac 98.4 99 o7 99 o9 99 = 8 99=8 96 144 132 129 120 94 o9 94.9 1213 B Sco 9808 100.3 101 o0 100 o3 100.4 120 147 156 141 129 95.6 95.2 2005 /-N r-* Mic 98.4 100.0 101,0* - - 117 153 171* - - - - 2198 • cu Low 98=6 100ol 100.4 100.4 100.3 105 129 132 120 129 96=0 95.8 1321 Uh AVG. 98.6 100 o0 100 c6 100.2 100.2 no 143 148 130 126 95.5 95.3 1634 *Unab )le to continue after two (2) hours of walking. TABLE 5 The Physiologic Responses of Working Men Wearing Two layer Flameproofed Twill and Herringbone Twill D.B. 100°F, - W.B. 86°F. o SKIN TEMP, WEIGHT LOSS S85 M RECTAL TEMPERATURE °F PULSE RATEA(IN • (Avg.Wtg,) (Sweat) E 0- o Op 3 s 3 Hours Hours Grn/Hr. o o 0 1 2 . 3 4 0 1 2 3 4 Init . Final Lin 99oO 100,2 100 o 2 100,0 100,1 99 102 102 117 117 96.2 95=2 2026 A Kne 98„9 lOOoO 99o8 99.4 99.6 102 104 93 108 117 95=7 95=4 1230 A Mar 99 o0 100 o3 100,4 100,0 100,3 129 117 117 120 123 96.4 95.6 1150 ♦ CQ Dim 98*2 100,0 100,7 100,5 100,9 69 102 120 120 132 94.6 95 = 5 1117 X AVGo 98,8 100,1 100,3 lOOoO 100,2 100 106 108 116 122 95=7 95=4 1381 Kac 98,8 99.6 99o8 99.9 100,0 114 117 126 132 141 95 = 1 96.2 1113 B Hil 99.1 99,8 100,1 99.7 100.1 99 102 114 123 120 95.9 96.3 1218 Mic 99 o0 99.9 100,0 100,2 100,3 111 102 126 138 144 95.2 96.8 1653 Q • cu Low 98.5 99 o7 100,0 100.2 100.4 111 114 120 135 141 94.5 96.3 1201 • AV£. 98o8 99o8 100.0 100,0 100,2 109 109 122 132 137 95.2 96.4 1296 TABLE 6 The Physiologic Responses of Working Men Wearing Two Layer Flameproofed Twill and Herringbone Twill D.B. 90°F. - W.B. 88° CLOTHING GROUP RECTAL TEMPERATURE °F PULSE RATS/MIN SKIN TEMP, (AvgoWtg,) Op WEIGHT LOSS (Sweat) Gm/Hr. NAME 0 1 Hours 2 .3 4 0 1 Hours 2 3 4 Init. Final Dim 99.1 lOOol 100,0 100 02 100 oO 99 114 120 108 99 97,6 96.9 1024 Szu 98o7 99o2 99,3 99.2 99 o3 108 111 105 99 114 97.2 97 oO 909 A Mar 98.5 99 o 5 99o7 99.6 99.6 96 102 111 105 120 97 08 97,7 1054 Lin 98,4 99,7 99.6 99.6 99.8 84 96 105 102 105 97,1 96.0 1444 § Kne 98,5 99.1 99 o3 99 oO 99oO 93 111 120 84 87 97o4 97.2 1005 AVGo 98,6 99o5 99.6 99 o 5 99 o5 96 107 112 100 105 97,4 97,0 1087 Low 98.5 99,9 100 oO 100 o0 lOOol 96 108 105 108 120 97,7 98o2 1148 Mic 98.8 99.6 99.6 99.6 100 oO 126 129 126 123 135 96.3 96.2 1062 B Hil 98.3 99 o*5 99,4 99.6 99,8 102 120 111 103 126 96.5 96.9 1022 Kac 98.6 99.6 99,5 99.6 99o7 99 108 117 120 126 97.0 97,7 982 § Sco 98,8 99 o9 100,1 100,2 100.0 114 117 117 99 105 99,1 96.7 1388 > AVG0 98.6 99 o7 99,7 99.8 99 o9 107 116 115 112 122 97,3 97,1 1120 Low 98,7 100o3 100,6 101,0 100o5 120 135 138 129 126 98,6 98 oO 1812 Mic 99 oO 99.8 99 o9 99,7 99.7 99 123 132 123 123 98.7 97,1 1756 • B Hil 98.6 100o2 100.4 100 o 5 100,5 105 141 135 135 126 96.6 97,1 1544 £H e Kac 98.6 100 02 100,2 100 o3 100o2 123 135 132 132 126 96o6 97,2 1499 CP • ac Sco 98.6 100,6 100 o4 100o2 100 o0 117 138 117 111 129 98.4 96,7 2039 AVGo 98,7 100 02 100 o3 100 o3 100 o 2 113 134 131 126 126 97,8 97,2 1730 Dim 98.4 101 o 3 101,6 101 o3 101,0 81 135 132 129 132 97.2 97.8 1701 Seu 98.4 100.6 101,4 101 o4 101 o 4 99 129 135 138 129 97,7 98 o7 1482 A Mar 98.6 101 o 2 101.5 101,3 101,0 111 153 153 153 144 97,8 98,0 1752 • Lin 98.8 101 o 7 102 o 3 102 o 4 102 o 5 96 120 117 126 123 97,7 99,7 2040 Cu • Kne 98,8 100.8 101 o 5 101,6 101 o 5 102 123 117 108 117 97c2 99,1 1755 AVGo 98.6 101,1 101.7 101.6 101 o 5 98 132 131 131 129 97 0 5 98.7 1746 TABL3 7 The Physiologic Responses of forking Men Wearing Flameproofed Twill and Herringbone Twill D.3. 120°Fo - W.B. 88°F0 o 9 SKIN TEMP. WEIGHT LOSS 2S M RECTAL TEMPERATURE °F PULSE RATE/MIK. (AvgoWtg.) (Sweat) e CU 3 c T o Hours 2 Hours 2 Gm/Hr o 3 O o g i S5 i 0 1 3 4 0 1 3 4 Initc Final Dim 4=0 99 o0 100.2 100.4 100.4 100.4 90 117 120 117 n7 96.9 96.8 1477 Szu 4=0 99=1 99.8 99 o7 99.6 99=8 111 in 114 n? 114 97.9 96.7 1616 A Mar 4.0 98.0 10C.1 100.9 100.2 100.4 105 141 123 129 123 97=0 96.8 1725 Lin 4.0 99.0 100.5 100.7 100.5 100.4 96 in 123 n7 n? 97.7 96.9 2245 Kne 4=0 98.3 99o9 100,1 99o9 99*9 99 126 117 117 123 97*0 97 o 5 1662 AVGo 98.7 100.1 100.4 100.1 100.2 100 121 n9 n9 n9 97*3 96.9 1741 Low 4=0 98.4 99.6 100.2 99o9 100.2 96 114 120 120 117 96.5 97.8 1665 Uic 4.0 98.5 100.0 100.5 100.4 100.3 117 126 129 123 123 97.6 96.8 1901 W B Hil 4o0 96o7 99o7 100.0 99 o9 99=9 108 123 111 in 117 96.5 96.6 1477 Kac 4=0 98.6 99=7 99.8 99=7 99.8 102 123 123 120 114 96.3 97 o2 1421 z Sco 4.0 99 o0 100.4 100.3 99=9 100.1 111 129 126 123 123 97*7 96.9 2239 AVG, 98.6 99o9 100.2 100.0 100.1 107 “ 123 122 n9 119 96.9 97 o0 1737 Low 6.0 98.4 100.7 101.2 100.9 100.8 96 120 129 132 135 97 <>3 97*9 1543 Mic 4.0 98.3 100.7 101.2 101.0 101.0 102 120 153 138 138 97*3 97=3 2123 • B Hil 4=0 99 o3 100.6 101.0 100.1 100.0 102 117 126 123 117 97*1 97=3 1859 6-* a Kac 4o0 98o4 100.4 100.7 100.3 100 „0 111 135 129 123 132 97 o3 97o2 1711 m • Sco 4.0 98.7 100.8 100.6 100.3 100.2 105 123 135 126 120 98.2 97*1 2693 AVG. 98.6 100.6 100.9 100.5 100.4 103 123 134 128 128 97.4 97=4 1986 Dim 2.0 98.5 100.9 101.8* .. _ 96 126 141* — «> 98,1 97.6* 1863 Szu 4.0 98o4 100.4 100.6 101.0 ,100.6 108 126 144 144 126 96.9 98.2 1988 Q A Mar 2.4 98.6 101.5 102.9 102.8* - 117 138 156 156* - 97.8 97 ol* 2376 4ft Oh Lin 4.0 98.8 101.4 102.0 101,9 101.8 102 147 150 138 153 97.7 98.1 3121 • Kne 2o7 98.8 101.1 101.8 102.0* - 114 123 145 147* - 97*0 98.7* 2231 AVG. 98.6 101.1 101.8 101.4 101.2 107 132 147 141 140 97o5 98.2 2312 cr *D* ita t aken at time of cessation of w&lki ng - not used in averages fcr that hour. TABLE B The Physiologic Responses of Working Men Wearing Flameproofed Twill and Herringbone Twill D.B. 120°F. - W.B. 90°Fo CLOTHING GROUP H HRS. WALKED RECTAL TEMPERATURE °F PULSE RATE/MIN SKIN TEMP. (Avg.Wtg.) °F WEIGHT LOSS (Sweat) Gm/Hr. 0 1 Hours 2 3 4 0 1 Hours 2 3 4 Init, Final Dim 4.0 98.8 100o9 101,0 100.9 101,1 93 135 132 120 120 97.5 97.6 1790 Szu 4.0 98,9 100,2 100.1 100,8 100,9 105 129 123 129 126 97.6 98.6 1747 w A Mar 4.0 97.8 100.4 100.5 100,7 100.6 99 141 123 126 120 97.4 97.8 2325 g Lin 4.0 99.2 101,2 101.2 101.0 101.1 96 126 126 117 123 97,6 98,6 2294 ss Kne 4o0 98,4 100,2 100,3 100,2 100,9 87 123 99 123 120 96,8 99.1 1949 AVGo 98.6 100.6 100,6 100,7 100,9 96 131 121 123 122 97.4 98,3 2021 Low 4.0 98,6 100,1 101.4 101.7 102,1 102 144 129 120 132 98,1 99.4 1396 Mic 4.0 98,8 100.3 100,4 100,5 101,0 105 126 150 123 126 97,8 98,7 2071 w B Hil 4.0 98 o4 100,4 100,4 100,4 100,6 87 111 102 117 111 97.2 98,7 1562 g Kac 4.0 98,6 100,0 100,0 100,2 100,7 96 120 120 132 123 97.1 98,5 1684 25 Sco 4.0 99.3 101,4 101,2 101,2 101,5 in 156 123 120 126 97,8 98,2 2543 AVG. 98 o7 100,4 100,7 100,8 101,2 100 131 125 122 124 97,6 98.7 1851 Low 2,4 98,9 102,0 103.1 103.2* - 105 144 144 150* 98.0 H* O O 0 1589 Mic 2,7 98,8 101,3 101,8 102,4* - 129 147 141 156* - 98,3 99,6* 2063 o E- B Hil 4.0 98,2 100,8 101 o 7 101,7 102,0 102 129 in 147 123 97.9 99.4 1688 ft m Kac 4.0 98o7 101,2 102,0 102,0 101.8 105 150 147 141 150 97.2 99.3 1774 • ac Sco 4.0 99.0 102.0 102,3 102,4 102,5 n4 147 132 132 126 98,1 99.2 2477 AVGo A 98 o7 101,5 102,2 102,0 102.1 m 143 135 140 133 97,9 99.3 1718 Dim 106 98.6 102,2 103o4* — <» 105 141 132* 97.4 99,8* 1957 Szu 2.0 98.8 101.6 102,9* - - U7 138 135* - - 98.7 100.5* 1955 Q A Mar 1.2 97.8 102.1 102,8* - - 99 180 168* - - 97,5 ioa3* 2397 ft (X Lin 1,6 99.1 102,8 103,6* - - 108 141 129* - - 98.2 100,4* 2569 ft Ct* Kne 4o0 98,6 102,0 103.5 103*7 103.4 102 141 141 138 141 97.9 100,8 1824 AVG, 98.6 102,1 103.2 103.7 103.4 106 148 138 138 141 97.9 100,8 2140 *Data taken at time of cessation of walking - not used in averages for that hour. TABLiS 9 The Physiologic Responses of Working I'en Wearing Flam©proofed Twill and Herringbone Twill D.B. 120°F, - W.B. 92°F. CLOTHING GROUP NAME RECTAL TEMPERATURE °F PULSE RATE/MIN c SKIN TEMP. (Avg.Wtg,) °F WEIGHT LOSS (Sweat) Gm/Hr, 0 1 Hours 2 3 4 0 1 Hours 2 3 4 Init, Final Dim 98.8 100 o0 100,4 100,6 100,6 93 129 114 123 117 95.3 96.4 1706 Szu 98.0 99.4 99.5 99.8 99,8 87 108 120 123 123 95«2 96.8 1705 A Mar 98,4 100.3 100.7 100.8 100.6 120 150 153 141 138 95,3 96.7 1791 w Lin 99o7 100 <>7 100.6 100,7 100,6 93 117 108 117 126 96.4 96.5 1908 1 Kne 98.4 99.8 100,1 100,4 100,3 90 114 117 117 120 94.8 97,0 1848 AVG, 98.7 100.0 100o3 100,5 100.4 97 124 122 124 125 95.4 96.7 1792 Low 98.6 100.4 100,7 101,0 101,2 90 150 129 120 126 93*0 97,3 1466 Mic 98.6 99.9 100 o 6 100,5 100,6 114 132 153 129 126 95ol 96.8 1836 B Hil 93.6 99.6 99o9 100,0 99=.9 93 99 114 126 105 95,0 96.8 1483 w Q Kac 99o3 100 o 2 100,3 100,7 101,4 102 126 126 138 129 94.6 97 ol 1148 5 ss Sco 98o8 100 o 5 100 o 8 100,8 101 ol 105 141 123 126 129 95.8 96,6 2458 AVGo 98 08 100,1 100.5 100.6 100.8 101 130 129 128 123 94,7 96,9 1678 Dim 98.5 101o0 101.1 101,3 101,4 93 135 135 123 132 95.6 97.8 1760 Szu 98o7 100.6 101.5 101,0 100,7 105 129 141 132 123 95*9 97.9 1760 o A Mar 98.1 100o9 101.6 101.3 101.6 102 141 144 150 156 95o9 97,6 2244 Eh • Lin 99 o4 101,7 102,3 102,0 102,1 105 135 126 144 144 96,6 98,1 2353 OQ • Kne 98o5 100 o 9 101,2 101.0 101,0 108 120 129 129 123 95*8 98.2 1824 AVG. 98.6 101.0 101.5 101.3 101,4 103 132 135 136 136 96.0 97.9 1988 Low 98.6 101,3 101,7 102,0 102,1 93 129 147 135 138 96.2 98,7 1476 Mic 98,6 100,8 101,4 101.3 102,0 108 138 135 144 153 96.2 98,1 1961 Q B HU 98.5 100o8 101,5 101.3 101,4 99 132 129 123 126 95.1 98.1 1650 o Kac 99.3 101 o0 101,8 102,2 102,4 105 129 150 153 150 95.7 98.8 I486 cu • pt, Sco 98.6 101,0 101.7 101,7 101,7 102 147 159 135 147 96.4 98,5 2914 AVG. 98,7 101.0 101.6 101,7 101,9 101 135 144 138 143 95*9 98,4 1897 TABLE 10 The Physiologic Responses of Working Men bearing Flameproofed Twill and herringbone Twill D.B. 93°Fo - W.B. 92°F0 CLOTHING GROUP NAME HRS.MLKED * RECTAL TEMPERATURE °F PULSE RATE/MIN • SKIN TEMP, (Avg.Wtg,) °F WEIGHT LOSS (Sweat) Gffl/Hr, 0 1 Hours 2 3 4 0 1 Hours 2 3 4 Init. Final Dim AO 98.6 100.6 101.4 101.1 101,0 96 132 129 120 120 94 o9 96,8 1833 Szu 4«0 98.0 99*8 100.6 100,9 101,0 105 123 138 123 123 95*3 97 ol 2256 W A Mar U) 98.5 100,3 101,5 101.6 101,5 114 162 159 150 159 95*1 96.9 2265 § Lin 4o0 98.6 100 08 102.0 101.7 102.1 90 126 135 132 144 95*0 97*1 2626 S5 Kne 4*0 98,9 100 o0 100,7 100,8 101,2 105 129 135 138 129 96.0 97.3 1818 AVG0 98.5 100 o3 101,2 101,2 101,4 102 134 139 133 135 95*3 97 oO 2160 Low 4*0 99*1 100.8 101.6 102,2 102,6 108 132 135 138 141 96.4 98,1 1771 Mic 4*0 100X> 100ol 101,0 101,0 101.4 102 129 132 138 144 95c5 97*4 2500 cq B HU 4<0 98,7 100.4 101,3 101.1 101.1 96 114 132 132 123 95.4 96,8 1306 Kac 4o0 98 o4 100 o0 100.8 100,7 101,0 1U 141 147 135 156 95.6 97.2 1600 se Sco 4c0 99.1 100,4 lOlcl 101,7 101,5 105 138 144 138 132 94*7 97*2 3087 AVG, 99 a 100,3 101,2 101,3 101,5 105 131 138 136 139 95*5 97 *3 2153 Low 208 99 a 102,2 103,5 103.4* * 1U 156 156 150* .. 96,7 99*1* 1626 Mic lo8 98.6 101.6 102,9* - - 120 162 144* - - 96.4 98,3* 2356 • Eh 6 Hil 2,2 99o0 101 o 7 102.8 102,7* - 114 144 135 150* - 96.6 98.4* 1804 • CQ Kac 2,0 98.6 101,3 102.7* - - 114 159 171* - - 96.1 98.3* 2243 ♦ tc Sco 4o0 98.8 101.7 102.6 103 oO 102,9 108 150 153 150 156 95*9 99.2 2586 AVGo 98.8 101.7 102,9 103.0 102,9 114 154 154 150 156 96.3 99*2 2123 Dim lo8 99*0 102,1 103,9* _> _ 92 159 156* 1770 Szu 1.7 98 a 101 ol 101,8* - - 111 144 144* - - 96.3 98,5* 2073 Q A Mar 1*5 98.6 102.3 103,4* - - 114 165 180* - - 96,6 99 oO* 2113 ♦ 0, Lin 2o0 98.6 102,2 103,9* - - 105 150 147* - - 96.4 98.5* 2980 • fx. Kne lo6 98,9 102 o0 102,8* - - 111 159 144* - 96.0 99.3* 2005 AVG. 98.6 101,9 103.9 - - 107 155 147 - - 96.3 - 2188 . *Dat< i taken at time of cessation of wa Iking - not used in averages for that hour. TABLE 11 The Physiologic Responses of Working Men Wearing Flameproofed Twill and Herringbone Twill D.B. 95°F0 - WoB» 94°Fo TABLE 12 Weight of Test Clothing Before the First and After the Last Wear (Data are the Average of Ten Uniforms) JACKET TROUSERS Herringbone Twill Initial Weight (CM) 740 656 Final Weight (GM) 773 684 Flameproof Twill Initial Weight (GM) 1098 960 I Final Weight (Oil) 1106 980 TABLE 13 The Sweat Absorbed by Flameproofed and Herringbone Twill Two-Piece Fatigue Uniforms During Work in Hot Environments (Data are the Average for the Clothing of Five Men) ENVIRONMENT AND TYPE OF GARMENT DoBo 120°F=, H„B„ 90°Fo D,B. 93°F,, W0B„ 92°Fo Flameproofed Twill Herringbone Twill Flameproofed Twill Herringbone Twill Hours of Wear 3<>5 4o3 4.2 3o9 Water Absorbed (Grams) Jacket 306 697 370 719 Trousers 305 697 381 721 Assembly 611* 1394 751 1440 Total Sweat of Subjects (Grams) 8182 8486 8040 6640 * The clothing assembly of the two men who walked for the entire period had an average water uptake of 663 grams, while the clothing of the remaining three men, walking an average of 2C4 hours, had an uptake of 577 gramso TABLE U The Increased Uptake of Sweat by Flameproofed Garments During Repeated Wear in Hot Environments (Data are the Average for the Clothing of 5 Men) ENVIRONMENT AND TYPE OF GARMENT • D.B,120°F.,W.B,88°P,> DoBc120°Fo,WoBo88°Fo D.B,120°F.,WoB„90°R Flameproofed Twill Flameproofed Twill Flameproofed Twill No0 of Hours Previous Wear 0 4©6 23 o3 Hours of Wear 3o6 4o2 3o5 Water Absorbed (Grams) Jacket 130 184 306 Trousers 123 182 305 Assembly 253 366 611* Total Sweat of Subjects (Grams) 5427 7080 8182 *See Footnote in Table 13. •TABLE 15 The Sweat Absorbed by the Individual Layers of the Two Layered Flameproofed and Herringbone Twill Fatigue Uniform During Work in Moderately Hot Environments (Data are the Average for the Clothing of 4 Men) ENVIRONMENT AND TYPE OF GARMENT DcBo 100°Fo t WoBo 80°Fo D.Bo 100°F., W.B, 86°F, Flameproofed Not Flameproofed Flameproof ed Not Flameproofed Hours of Wear Water Absorbed (Grams) 4o3 4o3 4o3 4c2 Twill Outer Garments 208 609 30?* 1175 Cotton Under Garments 550 507 844* U06 Total Sweat of Subjects (Grams) 4330 4040 £492* 6652 *Data on 3 men only - the data of the one man who failed to finish four hours of walking excluded. TABLE 16 The Water Uptake by Individual Items of the Two Layered Flameproofed and Herringbone Twill Uniforms Immersed in Tap Water (Data is the Average of Two Sets of Clothing) Weight o^ Water Uptake Water Uptake Garments in After Soaking in After Soaking in Equilibrium at Water (72°Fo) for Water (72°F0) for Four Hours Forty-five Hours TYPE OF GARMENT D.B0 120°Fo • W.Bo 78°Pt, (Gra m«) (Gra me) (Grams) OUTER GARMENTS Jacket Trousers Jacket Trousers Jacket Trousers Herringbone Twill, Unworn 778 615 749 682 864 700 Flameproof Twill, Unworn 1123 888 506 362 559 384 Herringbone Twill, Worn 778 670 854 777 835 747 Flameproof Twill, Worn 1123 955 562 509 664 513 Under- Under- Under- LONG UNDERGARMENTS shirt Drawers shirt Drawers shirt Drawers Cotton Regular, Unworn 265 236 543 430 591 514 Cotton Flameproof, Unworn 348 313 441 281 525 323 Cotton Regular, Worn 225 240 607 473 708 595 Cotton Flameproof, Worn 380 339 596 445 504 456 TABLE 17 Quantitative Determination of the Reduction in Evaporative Heat Loss Due to Flameproofed and Herringbone Twill Uniforms, in a Hot Environment D.B. 120°Fo, W.Bo 92°F„ (Average of Two Subjects) • NUDE 1ERRINGB0NE TWILL FLAMEPR00FED TWILL PRE-WETTED FLA^EPROOFED TWILL Evaporative Heat Lose Cal/iP/Hr. 160,7 133*2 117.7 163,4 Evaporative Heat Loss CalAr/Hr0 per mmHg Vapor Pressure (s~a)* 9.9 8,6 7.1 9.7 Change in Heat Content CalA[2/Hr. -2*4 802 14o4 602 Air Tempa D.B, °F« 121 o 6 120.0 121.1 120.2 Vapor Pressure of Air, inmHga 29o2 30o2 30.2 30o5 o Final Rectal Temp0 F, 100o9 101 o 5 101,6 100o8 0 Average Skin Temp, F, 97 0 7 97.7 98.4 98o9 Vapor Pressure at Skin Temp, (s«a) nmHg. 16,5 15,6 16,5 17 oO Sweat, Gn/Hr. Total 1920 1548 1899 1833 Sweat, Gm/HTo Evaporative 550 458 106 568 *s - skin temperature a = air temperature CHART I AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING INCREASING AMOUNTS OF FLAMEPROOFED TWILL D.B. IOO°F - W.B. 80°F -KEY- NUDE SINGLE LAYER FP (D) TWO LAYER FP (D) TWO LAYER FP PLUS HOOD AND GLOVES CHART 2 AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING TWO LAYER FLAMEPROOFED TWILL AND HERRINGBONE TWILL D. B. 100° F-W.B. 80° F - KEY- FLAMEPROOFED ( D) HERRINGBONE TWILL (HBT) NUDE CHART 3 AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING FLAMEPROOFED TWILL AND HERRINGBONE TWILL D. B. 100° F-W. B. 86° F - KEY- FLAMEPROOFED(D) HERRINGBONE TWILL (HBT) CHART 4 AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING TWO LAYER FLAMEPROOFED TWILL AND HERRINGBONE TWILL D.B. 90° F- W.B. 88° F - KEY- FLAM EPROOFED (D) HERRINGBONE TWILL (HBI) CHART 5 AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING FLAMEPROOFED TWILL AND HERRINGBONE TWILL 3 D.B. 120° F- W.B. 88° F -KEY- FLAMEPROOFED (D) HERRINGBONE TWILL (HBT) NUDE d3AV~l 319NIS 111 Ml Q3dOOdd3W Vld = dd H3AV1 339NIS 11IM1 3NO09MHd3H = 10 H CHART 6 UPPER ENVIRONMENTAL LIMITS AT WHICH MEN CAN COMPLETE FOUR HOURS OF CONTINUOUS WALKING H.B.T = HERRINGBONE TWILL SINGLE LAYER FP (D) = FLAMEPROOFED TWILL SINGLE LAYER CHART 7 THRESHOLD ENVIRONMENTAL LIMITS MEN CANNOT WALK FOR FOUR CONTINUOUS HOURS AT OR ABOVE ENVIRONMENTS DESIGNATED * ESTABLISHED BY PREVIOUS STUDY CHART 8 AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING FLAMEPROOFED TWILL AND HERRINGBONE TWILL D.B. I20°F-W.B. 90° F -KEY- FLAMEPROOFED (D) HERRINGBONE TWILL (HBT) NUDE CHART 9 AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING FLAMEPROOFED TWILL AND HERRINGBONE TWILL D. B. 120° F-W.B. 92° F -KEY- FLAMEPROOFED (D) HERRINGBONE TWILL (HBT) NUDE CHART 10 AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING FLAMEPROOFED TWILL AND HERRINGBONE TWILL - KEY- FLAMEPROOFED(D) HERRINGBONE TWILL (HBT) NUDE CHART II AVERAGE PHYSIOLOGIC RESPONSE OF WORKING MEN WEARING FLAMEPROOFED TWILL AND HERRINGBONE TWILL D.B. 95° F- WB. 94° F -KEY- FLAMEPROOFED ( D) HERRINGBONE TWILL ( HBT) NUDE CHART 12 THE DRYING RATE OF FLAMEPROOFED AND HERRINGBONE TWILL UNIFORMS AFTER IMMERSION IN 72° WATER FOR 45 HOURS DRYING CHAMBER: D.B. 72°F.,W.B. 65°F. DATA FROM ONE SET OF CLOTHING INITIAL DRY WEIGHT FOR H.B.T. = 1383 GRAMS INITIAL DRY WEIGHT FOR F. R = 2011 GRAMS HBT HBT FPT The sweat uptake of herringbone twill and flameproofed twill garments on first wearing. The nee herringbone twill garment in the center is worn by a subject who did not walk. ARMORED MEDICAL RESEARCH LABORATORY T t FORT KNOX, KY. _ . ' »o. T-5 Photograph #1 HBT FPT *3>" Appearance of herringbone twill garment during twelfth wearing compared with that of flameproof twill during fifth wearing. ARMORED MEDICAL RESEARCH LABORATORY Project T-5 FORT KNOX, KY. Photograph # 2