Armored Medical Research Laboratory Fort Knox, Kentucky Report On CONTROL OF GUN FUMES IN M-4 SERIES MEDIUM TANKS Project Nos. 3-1, 3-3 February 15, 1943 ARMORED FORCE MEDICAL RESEARCH LABORATORY Fort Knox, Kentucky Project Nos, 3-1 and 3-5 File No. 724.41 February 15, 1943 CONTROL OF GUN FUMES IN M-4 SERIES MEDIUM TANKS 10 PROJECT: Determination of the Characteristics and Effects Upon the Crew of Gun Fumes from Firing of the Weapons in Tanks of the M-4 Medium Series and Development of Effective Control, a. Authority - Letter Commanding General, Headquarters Armored Force, Fort Knox, Kentucky, 400»112/6 GNOHD, dated September 24, 1942, b. Purpose - To determine the magnitude of the hazard resulting from the gun fumes in the M-4 series of medium tanks and the development of effective means for the control of the hazard. 20 DISCUSSION: a. Methods - (1) Fire pattern0 The quantity of gas released inside the tanks in a given period of time increases with the rate of gun fire0 It is necessary, therefore, to employ a standard fire pattern in the evaluation of the hazard which approximates the maximum rate which may be encountered in combat. In the tests reported herewith, the following fire patterns were employed: 75MM GUN The gun was fired in bursts of five rounds each with a time interval of five minutes between bursts and approximately ten seconds between rounds. Six bursts or a total of thirty rounds were fired in a complete test which extended over a period of thirty minutes. MACHINE GUN One belt of 250 rounds was fired in approximately four minutes at a rate of two rounds every two seconds. Four belts were fired in a total per- iod of twenty minutes to constitute a complete test. The average rate of fire was therefore 3000 rounds per hour. 1 (2) Permissible gas concentrations. Of the gases produced by gun fire, carbon monoxide is the most important from the standpoint of toxicity. The maximum concentrations of this gas which may be breathed with safety varies with length of exposure. In these tests an average concentration of 0,05 percent was established as a maximum permissible value. For an exposure of one-half hour or less this atmospheric con- centration will produce no perceptible effect, and for an exposure of one hour only a slight headache. (3) Tank operation. The tank was completely buttoned-up and except in special tests the motor was operated at its normal idling speed. It was not possible to orient the tank with respect to wind direction, but in general the wind was from the rear. (4) Ami-irnitionc 75 mm: AP M-61 FHH and super TIE Machine gun: Calibre 30 ball. 3. CONCLUSIONS: a.0 M-4 and K-4 A-l tanks. The concentrations of carbon monoxide produced by the 75mm gun and by the turret and bow machine guns were below the maximum permissible concentrations of 0,05 percent. There was, however, definite eye irritation resulting from ammonia produced by the 75 mm gun. b, L-4 A-2, N-4 A—3, and N-4 A-4 tanksu (1) The concentration of carbon monoxide in the turret result- ing from the firing of the ?5mm *un exceeded the maximum concentration of 0,05 percent and is a very real hazard to tank personnel, (2) The concentration-of ammonia in the turret was such as to casue considerable eye irritation and watering. As a result, the commander and the gunner were frequently unable to see the target. This condition alone is serious enough to make necessary the installation of control meas- ures, (3) The concentration of oxides of nitrogen was within the perm! ssible .1 evel 0 (U) There was no accumulation of curbon monoxide from one burst to another with repeated firing of bursts at five minute intervals. (5) The direction of air flow toward the rear of the tank prevents the passage of gun fumes from the turret into the bow. As a consequence, the driver and the assistant ‘driver are not exposed to ex- cessive concentrations of carbon monoxide from the gun. (6) Concentrations of carbon monoxide generated by the turret and bow machine guns were below the permissible concentrations of 0*05 per- cent * 2 £. Control of gan fumes. (1) Increasing the engine speed is an effective .method of control of fuiaes from the 75 l0 percent after five rounds fired 3 TABLE II BLOOD CONCENTRATIONS OF CARBON MONOXIDE IN CRM.. MEMBERS AFTER FIRING 6 BURSTS WITH 75Mrn GUN (30 Min. exp0 to cyclical CO cone, in Air) Tank Crew Lember CO Hemoglobin Percent Total Pigment Aver. CO. cone, in Air (Cont, Flask Sample) Before Exp. After Exp. Increase M4 Loader 0 13.3 13.3 0.037 75Mm Commander 0 4.5 4.5 0.029 Gun Gunner 0.5 4.5 4.0 0.022 U14 A3 Loader 0.1 20.0 19.9 751m Commander 0.0 14.3 14.3 0.087 Gun Gunner 4o9 15.0 10.1 0.108 Driver 5.0 5.9 0.9 Asst. Driver 1.4 1.7 0.3 0.016 M4 A4 Loader 0 22 o 5 22.5 75Mm Gun Commander 1.5 14.7 13.2 0.123 Gunner 3.3 8.8 5.5 Driver 2,8 4.3 1.5 Asst. Driver 2.6 4 TABLE III ALMONIA CONCENTRATIONS FROLI 75Mm GUN And REPORTED EYE EFFECT Tank Range in Ammonia Cone, - ppm * Effect Upon Eyes of Turre t Crew Loader Commander Gunner M4 105 - 210 Irritation Very little smarting Very little smarting M4 A2 2A0 to 270 Watering Watering Watering MA A3 180 to A10 Watering Watering Smarting MA Aa 210 to 350 Mod. Smarting Watering None Mod. Smarting Watering * At loader's position, approximately 10 seconds after 5th round of burst 5 TABLE IV CARBON MONOXIDE AND AMMONIA CONCENTRATIONS FROM MACHINE GUNS Standard M-4 A-3 Tank No. Aver* QARBOM MONO TIDE CCNCENTR\TIONS - Percent Belts Fired HSA Spot Flask Aver. Concentrations by Cont. Flask Gun Loader Turret Bow Loader Gunner Driver Asst, Driver Turret Mach- ine Gun 4 0*034* 0.046 0.018 0.017 Bow Machine Gun ’4 0.022** 0.006 0*015 0.050 Ammonia Cone, - ppm Spot Sampa.es at. End of Each Belt Turret Mach- ine Ch m 4 30* Bow Machine Gnn 4 42*~* * At Loader’s Position in Turret, Average of 3 Samples. *-> At Aset. Driver’s Position in Bow, Average of A Sampler. 6 TABLE IVa BLOOD CONCENTRATIONS OF CARBON MONOXIDE IN CREW MEMBERS AFTER FIRING 4 BELTS IN TURRET AND BOW MACHINE GUNS (20 min. EXP.) Gun Crew Members CO Hemoglobin Percent Total Figment CO Average Cone, in Air (Cont0 Flask Sample) Before Expo After Exp. Increase M4 A3 Loader 4,8 0,046 % Turret Gunner 7o2 0.018 Gun Driver 4c3 0.017 Asst.Driver 2o6 M4 A3 Driver 4.3 3.9 0.015/ Eow Gun Asst.Driver 2.6 6.2 3.6 0.050 - 7 - Legend ■ Peak Cue - D/t ■ 'tA 7Aver Cc/jc Couc. By MSA. \ Rounds Rr bp v r 'T O - ■> fC35 t • RBBCEAJT jsaaal M4A4 M^AjI O.ZC A/CA/O/fOP 6 ca Peon 3 0, 50 Tf i :E - /’/ ores 5 o S o Cad.eo>i M Concentrations Rf /v,-c.,£ /C StMnl / re T/ • / i Cr ISSk&HQ. Peak Conc. : — Die away Cohc. Ave Gong. - Comc br M.5.A. Rds. Fip:ed v t 0.50 PERCENT 0.20 mono xj'Df gunnJee Q.lO COMMANDER C A.RBC3N I ASS T 'deivee 0 5 10 Ml. 15 20 25 50 Carbon Monoxide Comc. Trpm Rfpeated p»f?e of Bursts of* Fsve Rf ;nds 75 MM Standard M 4A5 Time Minuted Fig 3 APPENDIX III CONTROL OF GUN FUMES IN THE M-4 SERIES OF TAJIKS Ventilation of the fighting compartment of the M-4 Series of tanks is incidental to the engine ventilation. The engine-coo ling fan drav/s some of its air from the fighting compartment through one or two radiators and certain other openings in the bulkhead. The primary purpose of this air is to cool the transmission oil, and in the case of an air-cooled tank motor, the engine oil. Air gains entrance into the fighting compartment through four special ventilators in the hull and turret and through other cracks and joints in the structure, such as around the ?5Mm gun. The rate of ventilation through the fighting compartment is a function of the engine speed and is at a minimum when the tank is buttoned-up and the engine operating at its idling speed. It falls, of course, substantially to zero when the tank engine is not running. Since the guns are most commonly fired when the engine is idling it is clear that effective means for control of gun fumes must be provided when the rate of tank ventilation is at a minumum. The distribution of air flow through the fighting compartment is not uniform. It has been found, for example, that the rate of effective venti- lation in the turret is only one-quarter of the total rate of ventilation through the tanks. Thus, the concentration of gun fumes which builds up in the turret is four times higher than it would be if the ventilation were uniform through- out the tanks. In this connection, it may be noted that the special venti- lators, owing to their limited capacity, have little influence upon the dis- tribution of air flow. The flow through a single ventilator amounts to only 9 percent of the total. Three methods of control of gun fumes were investigated 1, Increasing Rate of Ventilation by Increasing Engine Speed. This method has the advantage of requiring no modification in the tanks or its parts and is immediately applicable to tanks in the field. Its disadvantages are that it requires coordination of function between the driver and gunner and is undesirable from the standpoint of engine maintenance. The vibration produced may also interfere with effective gunnery. 2. Improving Distribution of Air Flow Within the Tanks. Since the rate of effective ventilation in the turret is only one-quarter of the over- all rate of tank ventilation, more complete internal air mixing would reduce the carbon monoxide concentration. The power required to increase the effective ventilation rate in the turret by this means should be less than that required to provide an actual increase in the flow of outside air through the turret. 1 3o Removal of Gun Fumes by Exhaust Ventilation Through the Turret Roof Ventilator. This method contemplates the direct removal of fumes as they escape from the gun and before being dispersed into the surrounding atmosphere. It should be independent of the main tank ventil- ation and work effectively when the tank engine is not running. Limitations in this method are that the installation must not interfere with normal elevation and depression of the gun and the power requirements must not exceed the supply available. The three methods of control of fumes from the 75MM gun have been investigated, with the results reported below; 1. Increasing Engine Speed. In these tests the engine speed was increased before firing started and was maintained at the higher RPM for two minutes during each burst. The resulting carbon monoxide concentrations in the turrets of the M-4 A-2 and M-4 A-3 tanks at increased engine speeds are compared with the results obtained ft normal idling speeds in Table V, and are represented graphically in Figure 4. The increased ventilation obtained by this means reduces the average CO concentration below the acceptable concentration of 0.05 percent. It is of interest to note, that the peak concentrations immediately after the fifth round were not reduced. The rate of clearance however, was increased three-fold or more, and as a consequence, the aver- age concentration was reduced. It is evident that this is an effective method of controlling gun fumes. TABLE V CARBON MONOXIDE AND AMMONIA CONCENTRATIONS FROM 75MM GUN AND CLEARANCE RATES AT VARIOUS ENGINE SPEEDS Tank Model No of Bursts engine Speed RPtf CARBON MONOXIDE - PERCENT Peak Ammonia Cone. PPM Aver, Cone At Loader By MSA . Thru Burst s Position Cont. Flask Aver. Peak Cone. Loader Clear- ance Rate MA A2 2 300-A00 0.05A 0.125 0.350 33 Sec 2A0-270 MA A2 2 1130-1200 0.012 0,011 0.165 5 Sec MA A3 6 500 0.070 0.099 0.330 32 Sec P.80-A10 MA A3 2 1000 0o031 0.032 0.333 12 Sec 110-305 MA A3 1 1300 0.01? 0.020 0.6A9 5 Sec 3A0 2 2, Internal Air Mixing0 Several methods of increasing the rate of effective ventil- ation in the turret were investigated with the results shown in Table VI and in Figure 5. In the first test, a centrifugal fan with a capacity of 250 cfm was placed on the turret floor and arranged to draw in relatively clean air and blow it upwards across the breech in order to increase the rate of ventilation in the upper zone of the turret. With this change in ventilation the commander and gunner were completely free from contamination. No improvement was noted, however, at the loader’s position. In spite of the greatly increased rate of ventilation, the gun fumes we re not dispersed and diluted in the air stream before reaching the loader’s breathing zone. A centrifugal fan mounted directly over the breech and dis- charging toward the floor improved conditions but there was considerable rebound of the contaminated air from the turret floor which carried the gas back through the breathing zone of the loader. Best results were obtained by means of a six inch propellor fan mounted over the gun and arranged to blow down against the breech mechanism rather than directly across the breech. The result was to create a downward air movement after deflection off of the gun. The "slug” of contamination was broken up as it emerged from the gun and there was little rebounding of the contaminated air. As shown in Figure r, the car- bon monoxide concentration at the loader’s position was well below the acceptable maximum of 0oC5 percent. Another method of internal mixing which gave satisfactory results was to blow a small volume of air at high velocity downward across the breech at an angle toward the rear of the turret. The purpose of the high velocity jet was to break up the "slug" of contamination issuing from the gun, and mix it with the veltilating air stream and the low rate of air flow was employed so as to minimize icebound into the upper zone of the turret. Of the several methods of internal mixing, this has the greatest practical value owing to the fact that it requires only a small air supply tube mounted on the gun while the low-capacity fan can be located at a convenient remote spot. In contrast, a fan mounted directly over the gun would interfere with the normal depression of the gun. 3 TABLE VI CARBON MONOXIDE CONCENTRATIONS FROM 75Mm GUN AND CLEARANCE RATES INTERNAL AIR MIXING IN TURRET CO Cone. - Percent Tank Loader Average Model Mixing Arrangement By MSA By Cont. Flask Peak Cone Loader Clearance Rate M4 A2 Centrifugal Fan on Floor Blow: Toward Breech at 250 CFM Lng 0.06? 0.105 0.365 30 Sec« M4 A3 Centrifugal Fan Over Breech Blowing D0wn Velocity at Breech - 1000 FPM 0.056 0.070 0.400 30 Sec 0 M4 A3 Centrifugal Fan Over Breech Blov/ing Down Velocity at Breech - 250 FPM 0.048 0.061 0.170 40 Sec, M4 A3 6" Prop. Fan Over Breech Mechanism and Blowing Down 0o015 0.013* 0.103 M4 A3 High Velocity Jet Blowing Down at Angle Toward Breech Air Vol-50cfm. Velocity at Breech - 5900 fpm 0.021 0.021* 0.076 * Estimated from MSA readings 4 3. Local Exhaust Ventilation. The practical application of this method of control is de- termined by the space requirements of the apparatus (intake duct, fan and motor), the rate of exhaust ventilation required and the amount of power needed to force the air out through the restricted opening of the ventilator. The purpose of the test here reported was to determine the minimum rate of exhaust ventilation and the power requirements of an effective system. Results are shown in Table VII and Figure 6. In the first test air was exhausted through the turret ven- tilator without any intake duct. There was considerable improvement in the turret atmosphere but owing to the distance from the gun breech to the ventilator the removal of gases was not complete. In subsequent tests an intake duct was carried from the ventilator along the roof to a point directly over the breech of the gun. Two tests were conducted with rates of air flow of 130 and 90 cfm respectively. The CO concentrations with the lower rate of air flow were below the limit of 0,05 percent but there was noticeable eye irritation. It is concluded, therefore, that the higher value of 130 cfm represents the minimum effective rate of exhaust ventilation. Of great practical importance is the fact that the exhaust system gave satisfactory control of gun fumes without any general ventil- ation of the fighting compartment, that is, with the tank engine not run- ning. No eye irritation was reported with the exhaust system in operation. ■ The overall resistance of the exhaust system with 130 cfm was 0.55 inches, water gauge. Thus, the theoretical power required to operate the system is less than 10 watts. Owing to the restricted space over the gun, however, and the limited area of opening into the ventilator, the conditions are not favorable for the installation of a highly efficient fan. In fact, a fan of special design is required if high fan speed is to be avoided. An efficiency of 30 to 40 percent would increase the power requirement to 30-40 watts. An exhaust system with intake duct, special fan and motor is now being built which will fit into the allowable space and not interfere with the depression of the gun. The system is shown diagramatically in Figure I, 5 TABLE VII CARBON MONOXIDE CONCENTRATIONS FROM 75Mm GUI: AND CLEARANCE RATES EXHAUST VENTILATION IN TURRET CO COKC. - PERCENT Loader Average Peak Tank Model Exhaust Arrangement % MSA By Cont, Flask Peak Cone. Loader Clear- ance Rate Ammonia Cone. PPM V4 A3 Exhaust at 130 Cfm Thru Turret Vent. No Inlet Duct 0.037 0o051 0,206 125 M4 A3 Exhaust at 90 Cfm Inlet Duct Opening Over Breech 0.036 0.043* Mi, A3 Exhaust at 130 CFM Inlet Duct Opening Over Breech 0.020 0.016 0.119 16 Sec. 65 M4 A3 Exhaust at 130 CFM Inlet Duct Opening Over Breech. Engine Not Running 0o031 0.014 0.109 25 Sec. 80-140 * Estimated from MSA 6 o.Zd { 0,335 .C.44-9 M~4A-2 ££g£p t/So e,f?H , £ajg/k/£ srssp tooo £.5M. { M- 4 A-3 ; £a/0/a/£ 3p££0 \ / 500 e. 5M. ! Ca bboaJ //lOKtoxfoS' r LcOFfQ 10.20 PrA& C6A/4. - P‘PAWA Y C&^C. A V4T- £c>aSC, ~Coa/c. 3r' /vfSA II £2PS. £/C£p o.to 0 5 O 50 5 T/M£ - ,M/k!UT£5 Cp&SO/s/ ZofiJCg’/^TTZAT/ox/ feaM B.J&C7 Of F/t&S Op five ~75mm at_ H/gh £/xo/k'£ S/Qc^ds F/&. 4 0,50 i I M-4 A-3 - | Os/JTF/Fi/GAL fax/ ASOi/S GOA/ &LOH//A& ooiA/A/ acFoss geese# AT 250 F.F/F. I M~4 A-3 6 ' a’FoP. Fa a Bov'S CUA/ 3LCW/A/G i OA/ ro B/2££CH Mecz/AM/SAA aa/£> £?££/. EC T/a/G GOA/ - £OM££ OOH/A/\A/A/eO>~ M4_A-3 | h/oh ySLoc/ry jtct Bcow/A/C CO WAS Aceoss B&eEcM. Jej \ZScoc/ry at 3e£€&s~ 5900 /T f?M, A'Aj&Soaj Moa/ox/0>E - /Cg-gcC^'T \aZC ' L£GEa/0 I X - SSA/C COA/C. — \A/A Y COA/6. VTTT AVe. COA/C, COa/c. OY M3 A bmi FoS. Fe£p a/c 0 5 0 5 0 S T/A/IE - A4//JOTF5 CA&Bo/J MO/JOK/DS CoSo 7FA T/OA/ FjeoM OOJFST OF F//CF OF F/OS &CUA/OS 75mm Wjtj± /A/rzeASAL. M/a/a/g Cfz. A/& A/ Fuf/ff T //