91 [Doc. No. 9. Report on the General State of the Work ON THE CROTON AQUEDUCT. New York, 12th July, 1842. To the Honorable the Board of Water Commissioners of the City of New York: Gentlemen, All the contracts that have been made for the Croton Aqueduct have been completed and accepted, with the ex- ception of the contracts for extending the Croton Dam, Sec- tion 86 (embracing the Harlem River Bridge), Section 96 (embracing the Receiving Reservoir), Sections 97 and 98 (which are for grading the 5th avenue for the line of pipes), and the Distributing Reservoir. For Sections 90 and 91 the accounts are not quite ready for the certificate, but are ex- pected to be prepared for final settlement in a few days. The work on the Croton Reservoir has been completed, and the Turnpike Company have occupied that part of the road which has been made as a substitute for so much of their road as will be covered by the Reservoir, since Decem- ber last. It will be proper to call on the Commissioners, ap- pointed under the act authorizing a change of this part of the Turnpike, to examine and certify to the construction, as Doc. No. 9.] 92 required by said act. There are several small pieces of land that lie within the flood line of the Reservoir, which it will be necessary to procure. I have directed surveys and maps to be made with a view to obtain the title for the same. These grounds are not, to much extent, affected by the ordi- nary state of water in the Reservoir, but are liable to be co- vered by the floods that occasionally occur. The work done last fall to protect the unfinished masonry of the Croton dam proved to be quite sufficient for the ob- ject ; having effectually secured the masonry against injury from the winter floods. The length of overfall was 180 feet, on which the greatest flood rose 4 feet on the ridge of the dam. The overfall was not uniform; this was caused by the two sluice trunks that were put down, to carry the water, during the prosecution of the work, in November last, and which discharged the water at a different point in the pound below' the dam. The main apron of the dam appears to have sustained the action of the floods without any injury ; but the upper tier of plank on the secondary apron was torn up for the whole length of the new part of the dam. They came up in sections of 20 to 50 feet in length, bringing with them one tier of apron timber, showing that the plank were more firmly secured to the top timbers, than this timber was to the lower work. This damage, I think, was done by the powerful re-action of the eddies, that formed next the shores, particularly on the side next the old dam. Had the water been discharging over the weir of the old dam, this counter current would have been destroyed, and probably the work would not have sustained any injury ; but the new work be- ing so much below the level of the old, the latter was neces- sarily left dry; and all the water passing the new work, which was also somewhat irregular, from the effect of these sluices at the north end, had a direct tendency to produce a 93 [Doc. No. 9. powerful re-action. The lower course of planking on the secondary apron does not appear in the least injured. In order to increase the security of the secondary apron, I pro- pose to sink a pier 12 feet in width, adjoining on the lower side ; also to take up some of the timbers in the old part, and by tiers, and a new course of planking, to combine the whole firmly together. This will make the whole length of the secondary apron 30 feet; and this, with the principal apron, will make a total length of 65 feet from the toe of the dam. I regard the action of the water in passing over the dam as by far the most prominent cause that will be liable to injure the dam or its appurtenances, and shall endeavor to guard with every precaution that appears adapted to resist this ac- tion, and give security to the work. The water in the Croton continued so high that we were not able to resume the masonry on the new part of the dam until the 21st day of May ; and at that time the water was still so high we were obliged to confine our operations to a very limited space, in order to give sufficient passage for it to pass offi The contractors had their materials on the ground, and have lost no opportunity in carrying forward the work in a most energetic manner. On the 21st of June, they had so far advanced as to be prepared to take up the last trunk, put down last fall, to pass the river. During this day the water was stopped and an embankment carried across the gap above the head of this trunk; and on the morning of the 22d, the water rose in the Reservoir to a sufficient height to flow into the Aqueduct, and over the new sluice put in to pass off the surplus. A rain fell the next day, and caused such a rise in the river as to require vigorous efforts to sustain the embankments above the gap, from whence the north sluice was removed. This, however, is only one of several instances in which we have narrowly escaped serious Doc. No. 9.] 94 inconvenience and damage by the sudden rise of the river. It is certainly a matter of much gratification, that this diffi- cult and important work has so far been carried forward in the channel of a river, subject to sudden and violent floods' with so little interruption or damage. In looking back to the times when danger stood before us, I should not do justice to my feelings did I not acknowledge the hand of that Be- nign Providence who has so kindly tempered the storm, and saved us from material harm. The new sluice, put in this season, is at the south end of the new dam, and is 10 feet be- low the top. With the exception of the gap at this sluice, the masonry of the dam is carried up to within two courses of coping on the top. This coping, together with the slope pavement, which is to extend from the coping to protect the embankment of the dam, will probably be completed in a short time. The abutment at the north end is in good pro- gress, and the whole of the masonry will probably be com- pleted about the middle of August. We are waiting for a lower state of water to complete the aprons and secondary dam. It will be difficult to do this part of the work, unless the water falls considerably lower than we have had it this season. It may be expected we shall have less rainy weather soon, and be able to complete the whole of this work by the 1st September next. Since my report of December last, the work at Harlem river has progressed slowly. The restriction imposed on the contractors has not allowed them to proceed on the shafts of three piers, and their work has been confined to the foundation, and the masonry in the base courses; conse- quently, very little work has been done to advance the ma- sonry since that time, on piers Nos. 5, 6, 7, 8 and 9. On No. 4, several base courses have been laid up. The foundations of piers Nos. 2 and 3 have been completed, and on each, se- 95 [Doc. No. 9. veral base courses of the masonry laid up. The foundation for pier No. 10 has been completed, and two courses of the base masonry laid. The piling for this foundation has ap- peared very satisfactory; and I have full confidence in its capacity to sustain the pressure of its anticipated load. The foundation for three water piers, Nos. 11, 12 and 13 are yet to be put down. The coffer dams for all of them are in, and they are ready to be emptied of water. The contractors are now engaged in putting up a steam engine to perform the work on Nos. 11 and 12, both of which are expected to require pile foundations. The foundation for temporary pipes and other work embraced in this contract, that was necessary to be done before the water could be let in the Aqueduct, has been so far advanced as to allow the water to pass without delay, though it was not in all respects com- pleted. The contractors are desirous of excavating the foundation of pier No. 14, to enable them to use the stone that are required, to form a protection for the temporary pipes, and if the restriction should not be generally removed, it appears desirable that it should be in this case, as it will facilitate work that is indispensable to the protection of this pipe. It will require a vigorous prosecution of this work to complete it in 2| years, or two full seasons after the present, if the contractors were allowed to go on as fast as an economical management would permit. There can, how- ever, be no doubt the temporary pipe laid at this place, will pass as much water as the city will require for use, for seve- ral years to come. The Receiving Reservoir was so far completed as to allow the water to be introduced from the Aqueduct on the 27th ultimo. The walls and embankments are now nearly completed. The gate-houses and fixtures connected with them, and the railing, require considerable Doc. No. 9.] 96 work to complete them. All the unfinished work is now progressing very well, and will probably be completed about the middle of next month. The work of grading the 5th Avenue for the iron mains, that connect the two Reservoirs, and the filling in for the same, embraced in Sections 97 and 98, is nearly completed and may be entirely so in a short time. The Distributing Reservoir was so far completed as to ad' mit the water on the 4th inst. There is, however, a con- siderable amount of work to do to complete this Reservoir. The principal items are the west side protection wall, the sewer in 40th street, the coping and flagging for the north division. It is my impression this work cannot be completed before the middle of September next. The railing for this Reservoir has not yet been contracted for. It is my intention in a few days to submit a plan for railing on the inside, and also for railing on the outside coping of this work. Since my report of December last, it has appeared expedi- ent to extend at several places the work that had been done to secure the masonry of the Aqueduct, where a partial set- tlement had taken place on foundation walls. Although no material change had taken place, it appeared proper, as a measure of precaution, that the opportunity still remaining before the water could be let in, should be improved to give the work all the permanency in these cases that the circum- stances would permit. Accordingly, several of the founda- tion wallshave been grouted, and the bottom and sides of the Aqueduct covered with a thorough coat of plastering. Those walls that were previously grouted, and which had been the 97 [Doc. No. 9. most troublesome from settling, appear in good order, giving much assurance that they will be permanent. The work on the outside of the Aqueduct, in clearing the drains, raising and in some cases increasing the security of the protection walls, and widening the embankments on the top, has been steadily carried forward since the commencement of the season. The work along the steep side hill near the mouth of the Croton has ever been a source of much solicitude to me. Great care was taken to give it a firm foundation, and thus far it promises to be adequate to maintain the Aqueduct. The only danger I think may be apprehended, is from a slide in the hill that might jeopard the security of our work. I cannot perceive much danger from a slide, as the hill is com' posed of a pretty dry and firm hard pan, and the foundation sunk deep into it. But as the hill is very steep, descending directly to the river, it has appeared to me proper to recom- mend some precautionary work at two or three places, which may be done at no great expense. The exterior improve- ment and security to the work has been and continues to progress with the small parties of men engaged on it, and may be completed in about two months from this time. In the year 1839, the Board of Water Commissioners di- rected a survey of the Aqueduct line, embracing such a breadth of adjoining country as was necessary to give a good view of the location, and a map to be made of the same, on which the profile of the Aqueduct should be laid down. The map and profile have accordingly been made for the 2d and 3d Divisions, and that for the 1st Division is nearly finished, Some additional surveys are still required for the 4lh Division, Doc. No. 9.] 98 which it is intended to have made as soon as other duties will allow a party to be formed for that purpose. Thus far the work for this map has been prepared with much care, and I am desirous of having it completed at the earliest day prac- ticable. The extra monuments directed last season, to designate and preserve more fully the Aqueduct land line, have all been procured, and for the 1st and 2d Divisions have nearly all been placed, and the work of placing those on the 3d and 4th Di- visions will soon be commenced. It will be three weeks to-morrow since the water was let in the Aqueduct, during which time it has continued to flow in the Aqueduct very uniformly at a depth of two feet. I have very carefully examined to ascertain whether any leakage existed, and have not been able to discover any. I have also examined about 25 miles of the interior by means of a boat, mostly accompanied by Mr. French, the resident Engineer of the 1st and 2d Divisions, to ascertain as far as practicable, with the water in the Aqueduct, if any change had been produced by the water on the masonry; but was not able to perceive that any had occurred. It may be advisable in the course of a few weeks to let the water out, for the purpose of making a more thorough examination of the interior, which may be done without any detriment to the supply of the city, as the Reservoir will be very ample for the purpose during the short time it will be necessary to shut off the water for examination. There is now 14 feet depth of water in the northern division, and 15 feet in the southern division of the Receiving Reservoir, and 18 feet in the Distributing Reservoir. These works thus far appear very well, and it is the intention to gradually in- 99 [Doc. No. 9. crease the depth, as fast as it will be prudent to do so, on works designed to sustain so great a pressure as is contemplated in these Reservoirs. Without doubting the great majority of the work would fully answer the object of its construction, I have felt great anxiety, that in so long a line, occupied by various structures, some points would be found on trial to be insufficiently secured; and although thus far all appears well, still a few months' trial will be necessary before we can have that confidence which is necessary for such a work, and such as I hope may be realized. While I cannot dismiss my anxiety, I firmly believe there are but few points where failure can reasonably be apprehended, and that the main work will be proved to have all the perma- nence and stability which is necessary to afford the city an uninterrupted supply of water. It now appears highly probable that all the work required to complete the Aqueduct, except the Harlem River Bridge, may be accomplished, and the accounts adjusted, by about the first of October next. Since the water was introduced into the Aqueduct, the ve- locity has several times been ascertained, though not in so per- fect a manner as I intend to have it done, as soon as other duties will allow the time necessary. Sufficient data, however, have been obtained to show that the capacity of the Aqueduct for delivering water will be at least 15 per cent, greater than the calculated flow. I have not been much disappointed in finding the flow of water in the Aqueduct to exceed the calcu- lation, as all my observations on the currents in canal feeders have led me to believe the formula laid down to give rather less than the actual result. The flow of water through the pipes across Manhattan valley, and also the temporary pipe across Harlem River, being attended with circumstances Doc. No. 9.] 100 somewhat different, has led some very intelligent persons to predict, that our expectations would not be realized in these cases; it, therefore, may be proper to observe, the trial has proved such prediction to have been not well founded, as the flow through the pipes has in a very exact manner corroborated the anticipated capacity, as compared with that in the Aque- duct. The Croton Reservoir (which has received the name of Croton Lake), covers about 400 acres of land, and is availa- ble as a reservoir for 500,000,000 imperial gallons of water, above the level that would allow the Aqueduct to discharge 35,000,000 gallons per day. The flow of the Croton river is about 27,000,000 in 24 hours, at the lowest stages, which continue, with moderate rises by occasional rains, from two to three months in the year. This may be considered the minimun capacity of the river. When the wants of the city shall require a4 daily supply of 35,000,000 gallons, it will be necessary during the season of lowest water, to draw daily from this Reservoir 8,000,000 gallons to make up the deficiency in the natural flow of the river. This amount the Reservoir would supply for 62 days, without any aid from occasional rains; which may safely be relied upon to keep up the required supply from the Reservoir, beyond any drought we have ground to apprehend. The supply of the Croton, from its daily flow, aided by this Reservoir, may therefore be taken with great confidence at 35 millions of gallons; which will be|very ample for the wants of the city for a long time to come; and when the day arrives, that it will require a larger quantity, it may 101 [Doc. No. 9. be obtained by constructing other reservoirs farther up the stream, where there are abundant facilities for such* purpose. Respectfully submitted, JOHN B. JERVIS, Chief Engineer N. Y. W. W.